Bigdog Chopper recalls
There are 13 safety recalls on record for the Bigdog Chopper, covering 48,168 vehicles in total across all the models in each campaign. Newest first.
Bigdog Chopper recalls by model year
All recalls
Structure: body
- What is wrong
- On certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle.
- Risk
- This could occur without prior warning and could result in an injury or a crash.
- Remedy
- Dealers will remove existing strut bolts and replace with higher tensile strength attaching bolts and updated washers. Higher torque values will be observed when installing the replacement fasteners. The recall began on january 21, 2008. Owners may contact big dog at 316‑267‑9121.
Recall number 07V580000 · Recall details
Electrical system: alternator/generator/regulator
- What is wrong
- On certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.
- Risk
- This could possibly result in a fire.
- Remedy
- Dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground. The recall began on october 1, 2007. Owners may contact big dog at 1‑316‑219‑9129 or email to [email protected].
Recall number 07V356000 · Recall details
Structure
- What is wrong
- On certain motorcycles, the long pivot bolt may bend or break during normal operation of the motorcycle.
- Risk
- This could potentially cause the rear fender to abrade against the rear tire while the motorcycle is being driven. This condition could occur without any prior warning and could result in a crash.
- Remedy
- Dealers will replace the long pivot bolt and, if necessary, straighten the rear frame side panel. The short left side pivot bolt and pivot shaft may also be replaced free of charge. The recall began on november 1, 2006. Owners may contact big dog at 316‑267‑9121.
Recall number 06V389000 · Recall details
Electrical system
- What is wrong
- On certain motorcycles, the electronic harness control (ehc) module can fail resulting in a total shut down of the vehicle's electronic power.
- Risk
- This condition could occur without any prior warning and could result in a crash.
- Remedy
- Dealers will replace the ehc modules free of charge. The recall began on september 19, 2006. Owners may contact big dog at 316‑267‑9121.
Recall number 06V305000 · Recall details
Electrical system: ignition: module
- What is wrong
- On certain motorcycles, the ignition modules are oriented within the battery tray in a way that makes the ignition module susceptible to vibration.
- Risk
- This susceptibility to vibration may contribute to a stalling condition that could occur without any prior warning and result in a crash.
- Remedy
- Dealers will install a new ignition module mounting system free of charge. The recall began on august 25, 2006. Owners may contact big dog at 316‑267‑9121.
Recall number 06V301000 · Recall details
Structure: motorcycle: kickstand/center stand
- What is wrong
- On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.
- Risk
- This will allow the kickstand to deploy into the extended position and cause a crash.
- Remedy
- Dealers will install a new kickstand spring free of charge. The recall began on february 17, 2006. Owners may contact big dog at 316‑267‑9121.
Recall number 06V019000 · Recall details
Wheels: lugs/nuts/bolts/studs
- What is wrong
- On certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power.
- Risk
- This condition could occur without any prior warning and could result in a crash.
- Remedy
- Dealers will remove, clean and reattach the rear hub bolts free of charge. The recall began on october 14, 2005. Owners may contact big dog at 1‑312‑267‑9121.
Recall number 05V432000 · Recall details
Power train
- What is wrong
- On certain motorcycles, the primary drive sprocket nut may back off the engine main shaft.
- Risk
- This could cause the primary drive to lock up and cause a crash. This condition could occur without any prior warning.
- Remedy
- Dealers will inspect and replace the drive sprocket nut free of charge. The recall began on may 13, 2005. Owners may contact big dog at 316‑267‑9121.
Recall number 05V149000 · Recall details
Structure: motorcycle: kickstand/center stand
- What is wrong
- On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.
- Risk
- If the kickstand deploys, it could cause a crash without prior warning.
- Remedy
- Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316‑267‑9121.
Recall number 04V523000 · Recall details
Steering: steering wheel/handle bar
- What is wrong
- On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.
- Risk
- This could cause the throttle or front brake control to bind, which could result in a crash.
- Remedy
- Dealers will install a lock washer and loctite. Owner notification began on april 12, 2004. Owners should contact big dog at 1‑316‑219‑7006.
Recall number 04V164000 · Recall details
Service brakes, hydraulic: foundation components: master cylinder
- What is wrong
- On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.
- Risk
- This could result in a crash.
- Remedy
- Dealers will remove the piston from the rear master cylinder and replace it with a new piston. Owner notification began on april 12, 2004. Owners should contact big dog at 1‑316‑267‑9121.
Recall number 04V137000 · Recall details
Structure: frame and members
- What is wrong
- On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.
- Risk
- This condition could occur without any prior warning, increasing the risk of a crash.
- Remedy
- Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1‑316‑267‑9121.
Recall number 03V535000 · Recall details
Fuel system, gasoline: storage: tank assembly: mounting
- What is wrong
- On certain motorcycles, the fuel tank mount may have been improperly welded. This can cause the tank to fail with the possibility of fuel spillage.
- Risk
- Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will remove the fuel tank and ship it to big dog for repair. Big dog will re-weld the mount, repair the paint, and return it back to the dealer for re-installation. Owner notification began on july 31, 2003. Owners should contact big dog at 1‑316‑219‑6584.
Recall number 03V230000 · Recall details
Questions about the Bigdog Chopper recalls
How do I check if my Bigdog Chopper has an open recall?
Enter your VIN in the VIN decoder on this page to see the recalls for your exact model and year, then confirm with any dealer of the brand or the manufacturer, who can tell you whether the repair was already done on your car.
Do I have to pay for a recall repair?
No. Safety recall repairs are free at any authorized dealer of the brand, even if the car is out of warranty or you are not the first owner.
How many recalls does the Bigdog Chopper have?
13, covering structure, electrical system and wheels.
VIN decoder
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