Bigdog Pitbull recalls

What is wrong

Big dog is recalling certain 2004 chopper, bulldog, ridgeback, mastiff, boxer, and pitbull motorcycles. There is a possible loose connection between the harness connector and the electronic harness controller.

Risk

This condition may cause the motorcycle to experience intermittent loss of electrical power to various components, which can lead to, among other things, a loss of headlamp function or a vehicle stall, increasing the risk of a crash.

Remedy

Big dog will notify owners and dealers will repair the motorcycles free of charge. The safety recall began on may 24, 2010. Owners may contact big dog at 1‑316‑219‑9121.

Recall number 10V180000 · Recall details

What is wrong

On certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.

Risk

This could possibly result in a fire.

Remedy

Dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground. The recall began on october 1, 2007. Owners may contact big dog at 1‑316‑219‑9129 or email to [email protected].

Recall number 07V356000 · Recall details

What is wrong

On certain motorcycles, the electronic harness control (ehc) module can fail resulting in a total shut down of the vehicle's electronic power.

Risk

This condition could occur without any prior warning and could result in a crash.

Remedy

Dealers will replace the ehc modules free of charge. The recall began on september 19, 2006. Owners may contact big dog at 316‑267‑9121.

Recall number 06V305000 · Recall details

What is wrong

On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Risk

This will allow the kickstand to deploy into the extended position and cause a crash.

Remedy

Dealers will install a new kickstand spring free of charge. The recall began on february 17, 2006. Owners may contact big dog at 316‑267‑9121.

Recall number 06V019000 · Recall details

What is wrong

On certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power.

Risk

This condition could occur without any prior warning and could result in a crash.

Remedy

Dealers will remove, clean and reattach the rear hub bolts free of charge. The recall began on october 14, 2005. Owners may contact big dog at 1‑312‑267‑9121.

Recall number 05V432000 · Recall details

What is wrong

On certain motorcycles, the primary drive sprocket nut may back off the engine main shaft.

Risk

This could cause the primary drive to lock up and cause a crash. This condition could occur without any prior warning.

Remedy

Dealers will inspect and replace the drive sprocket nut free of charge. The recall began on may 13, 2005. Owners may contact big dog at 316‑267‑9121.

Recall number 05V149000 · Recall details

What is wrong

On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.

Risk

If the kickstand deploys, it could cause a crash without prior warning.

Remedy

Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316‑267‑9121.

Recall number 04V523000 · Recall details

What is wrong

On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.

Risk

This could cause the throttle or front brake control to bind, which could result in a crash.

Remedy

Dealers will install a lock washer and loctite. Owner notification began on april 12, 2004. Owners should contact big dog at 1‑316‑219‑7006.

Recall number 04V164000 · Recall details

What is wrong

On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.

Risk

This could result in a crash.

Remedy

Dealers will remove the piston from the rear master cylinder and replace it with a new piston. Owner notification began on april 12, 2004. Owners should contact big dog at 1‑316‑267‑9121.

Recall number 04V137000 · Recall details

What is wrong

On certain motorcycles, the fuel tanks may have been improperly mounted to the motorcycle. This can put unnecessary stress on the tank mounting tabs, causing these tabs to fail, with the possibility of fuel spillage.

Risk

Fuel spillage, in the presence of an ignition source, could result in a fire.

Remedy

Dealers will remove the tanks, replace the mounting grommets and related hardware, and remount the tanks. Owner notification began april 1, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1‑316‑267‑2597.

Recall number 02V089000 · Recall details

What is wrong

On some motorcycles, the rear fender front mounting tabs securing the rear fender can fracture, causing the rear fender to break away from the frame and drop onto the rear tire.

Risk

This could result in tire damage and unintended braking action.

Remedy

Dealers will replace the welded tabs that partially support the rear fender, located under the seat, with two bolted-on fender clamps. The fender will be removed from the bike so that the mounting holes for the clamp can be drilled and then reinstalled with the addition of a backing plate for added rigidity. Owner notification began april 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1‑316‑267‑2597.

Recall number 02V016000 · Recall details