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2005 Chrysler 300C fuel system complaints

Page 5 of 6: complaints 101 to 130 of 138, newest first, as owners wrote them.

See the summary of 2005 Chrysler 300C fuel system problems: which part fails, at what mileage and related recalls.

Filed Sep 3, 2013 · Fuel system · 74,000 miles · MD

This has happen at every fill-up. I've own my chrysler 300c since may 2004 (one of the first to purchase) and this problem has been present since 2008. I have to estimate the amount of fuel to put in the tank at every fill-up. If not, the car will stalled until the excess fuel is burn off or you have to drive on road without lights until the fuel gauge goes a little below the full marker. This problem should be fixed before someone gets killed.

Filed Jul 29, 2013 · Fuel system · 90,000 miles · AR

I have had problems with this vehicle stalling and dying while driving normal, and after stop lights. I also smell gas when car is started. This is a potentially dangerous problem. I have done research and discovered that several owners of this vehicle are having the same identical problems. I was informed that there was a problem with the fuel vapor canister and the gas tank, which is possibly a factory defect. I was also informed that the fuel vapor canister was on back order, which indicates that there is a serious problem. Please investigate and address this potential dangerous factory defect.

Filed Jul 24, 2013 · Fuel system · 63,000 miles · NJ

Came from the gas station and filled up gas. After 3 blocks from the station, the car stalls while I was making a turn: no power steering and power brakes. I muscled the car to make the turn and nearly hit incoming traffic but came to a full stop. Engine light on but not the check-engine light. Started and proceeded slowly. After a few blocks, the same thing happened when I reached an intersection and came to an idle. I pulled the car to the curb and restarted the car. I was worried that it would stall again so whenever I reached an idle/stop light or sign, I deliberately pressed down on the gas at neutral. This was a very scary and dangerous event, needless to say.

Filed Jul 24, 2013 · Engine, Fuel system · 63,000 miles · IN

Engine stalls after filling up the gas tank. Currently I can not fill up the gas tank and if I do the engine will stall and die. Last occurrence I was decelerating due to traffic to around 30-35 MPH. The engine died during the deceleration. The traffic had picked up to 50-55 MPH and I could not start the car so I had to pull off the road. If this had been in a location that I could not pull off the road I could have been in a serious accident. To compound the issue I can not go from neutral start the car and then into drive. The transmission will not shift into drive. I have to pull over and go into park before drive to get it to work.

Filed Jul 23, 2013 · Fuel system · 69,110 miles · CA · crash

Car stalls after fueling. The car will die and be very hard to to steer, break and control. This now happens every time I fuel up. I never top off, and stop fueling once the pump auto stops. I have called chrysler and they are not willing to do anything for me. Case #[xxx]. I have read several reports that there have been over 200,000 complaints about the same problem. This is a serious safety concern. This happened to me and I sideswiped the side of a guardrail. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Filed Jul 6, 2013 · Fuel system · 60 miles · FL

This problem only after fill the gas tank. After pulling away from the pump and pulling into traffic the car died and won't start until you put in park. This happens until some of the fuel has been used up. I would have it happen make it home. Then the next time I drive it the car will die until its been driven enough to use up some fuel. This dangerous because it happen as you slow down or start up. I have had it die while turning and lose all controls because it dies! The only way to combat this is to not fill the tank. That works if I drive the car but my family members forget that and have lost control also! This has been going on for 3 years! Dangerous.

Filed Jun 27, 2013 · Engine, Fuel system · 49,755 miles · WI

We purchased our 2005 chrysler 300c on may 24, 2013 with 49,755 miles on vehicle. We picked up vehicle on may 25th from dealer and went to gas station to fill up gas tank. Upon leaving the gas station the car stalled and lost all power. Tried to restart vehicle and after two times it started again but still chugged and wouldn't pick up speed. This continued to happen until after the car was driven for about 10 miles. This did not happen again right away and after reading owners manual we just thought maybe it had been sitting long at dealer or something. On june 17th we again had to fill up the gas tank and upon doing so the same thing happened with the stalling, chugging and just not running correctly. While turning left the car stalled again and I had a very hard time restarting. In the mean while other cars were coming at me from both behind me and in front of me. This really scared me so I called a local chrysler dealership and was told that they had no idea what it could be and we should bring it in. At that point I decided to look on internet to check for recalls and ended up finding the numerous complaints from people having the exact same issue with their 2005 chrysler 300c as we have. The only way to solve this very dangerous problem is to either not fill the tank all the way or have a new tank installed at a cost of anywhere from $1500.00 all the way up to $2500.00 which is ridiculous considering this really seems to be a manufacturing defect on chrysler's part. Is it going to take a serious accident possibly leading in a death for chrysler to act on this problem? This is a very dangerous issue and will eventually cause a fatal accident.

Filed Jun 20, 2013 · Fuel system · OH

2005 chrysler 300c. Consumer writes in regards to problems with vehicle engine. *smd the consumer stated after he left the gas station, the engine began to flutter and then stalled. The consumer then learned if he only filled the tank 3/4 full, the stalling did not occur.

Filed Jun 4, 2013 · Engine, Fuel system · 68,090 miles · TX

Hi, when fueling the 2005 chrysler 300c to full, the car will drive and stall randomly. It's unpredictable and happens each time you fill the tank. It's repetitive and can be duplicated always. It's certainly very hazardous to drive, and I have almost been hit twice trying to enter the roadway when it stalls, and it takes a min to actually get it started again if it actually does start. This has been happening since around the 50k mile mark. This needs your immediate attention, and quite many 300c owners have this same very problem.

Filed May 20, 2013 · Engine, Fuel system · 77,000 miles · MO

This problem only after fill the gas tank. After pulling away from the pump and pulling into traffic the car died and won't start until you put in park. This happens until some of the fuel has been used up. I would have it happen make it home. Then the next time I drive it the car will die until its been driven enough to use up some fuel. This dangerous because it happen as you slow down or start up. I have had it die while turning and lose all controls because it dies! The only way to combat this is to not fill the tank. That works if I drive the car but my family members forget that and have lost control also! This has been going on for 3 years! Dangerous

Filed May 18, 2013 · Fuel system · 21,000 miles · WI

After filling up the gas tank and driving away from gas station, engine would stall and die. Tried restarting but difficult to do after many attemps. Vehicle would finally drive normal after starting and running engine at higher than idle speed. This stalling would happen anytime I would fill tank. I would never top off tank but would fill till pump would stop the first time. If I fuel vehicle without filling to top, vehicle runs fine.

Filed May 16, 2013 · Engine, Fuel system · 50,000 miles · FL

I filled the tank up to full like I had many times before. I have always preferred relying on gallons and not the automatic pump shut off to know when it was full to prevent a possible overfilling. I had gone maybe 10 yards after restarting and she stalled. Tried to crank her back up, and she would sputter and try to start, but it took a few tries. Then, as I am pulling into the street, it died again but started right back up. Then it died 10 yards later, again. It continued to stall every few feet until I was able to get the rpms up and hold it in 1st and 2nd gear to attempt and burn up as much fuel as quickly as possible. However, coming to a complete stop anytime for the next 15 miles or so would cause a stall but always followed with an immediate start up. When it stalls that very first time it takes a few minutes for it to start and then it is very rough for a few miles. Since that day anytime I fill up to within about a gallon of maximum capacity it will start the stalling process all over again. Combine bad gas mileage with a tank that can't be filled and it's safe to assume I spend a lot of time at gas stations.

Filed May 15, 2013 · Fuel system · 31,800 miles · AZ

Engine stalled shortly after refueling and continued to stall until or hesitate until 2 - 3 gallons of gasoline was burned off. The condition happens almost 100% of the time if the tank is filled to the first click during refueling - it the tank is only filled to 85% the condition will not occur. The stalling condition is very dangerous because the engine is hard to restart and requires excessive cranking. It appears the engine stalls when the evaporative system sends raw fuel to the throttle body instead of fumes - the engine then stalls and is difficult to restart until an ignitable air/fuel ratio is re-established. I was driving the subject vehicle at 35 MPH and had to make a right turn when the engine died and then lost power steering. Trying to complete the turn without power steering while trying to restart a flooded engine was difficult and could have easily resulted in a serious accident. I'm aware that the federal safety agency is looking into 2006 model year chrysler 300s equipped with the hemi engine for the exact same condition. Please broaden your investigation to include the 2005 model year vehicles too. The build date of the subject vehicle was 03/04 so it was an early production vehicle. As before, the subject vehicle exhibits the stalling condition almost 100% of the time if the gas tank is filled to the first click. I'll be happy to make the vehicle available to the federal safety agency engineers if they need a vehicle to examine as part of their investigation.

Filed May 15, 2013 · Engine, Fuel system · 70,000 miles · FL

After filling gas tank, engine would repeately stall (at idle or at 40 MPH) up to 6 times within 2+ miles.. Incident did not seem to occur if the tank was not full.

Filed May 15, 2013 · Engine, Fuel system · 82,000 miles · TX

When filling up the car, when I come to an idle...the car dies. Happens every time we fill up the car and happens multiple times after it's filled. When we don't fill up the car, it never happens. We called our chrysler dealership and the service department said that chrysler is having trouble with it and they have several complaints however there is no recall on the complaint.

Filed May 15, 2013 · Fuel system · 47,000 miles · KY

The car stalled after fueling. Once the problem started it continued every time I filled the tank. I recently had to have a new gas tank installed which cost over $1200.00.

Filed May 14, 2013 · Acceleration, Engine · 175,000 miles · CA

I filled the tank and the vehcile stalled several times the next few miles. Especially after right turns, like when merging onto freeways. This happens now every time when I fill the tank. Very dangerous. From web forums I understand gas is getting sucked into the evap system because a check valve at the gas-filler neck doesn't work. What a pain! I replaced the evap solenoid, that didn't help...the problem at the gas tank filler-neck check valve.

Filed May 14, 2013 · Engine, Fuel system · 70,000 miles · MO

On 3 separate occasions immediately following filling with gas, the engine died within 2 blocks of the gas station. No check engine light was displayed on any of the 3 occasions and the car was extremely difficult to restart, requiring at least 30 seconds. Also, after restart on all 3 occasions, the engine ran very rough for 1-2 miles and then ran smoothly. On 1 of the occasions, the car died the next day after only driving a few blocks from home. After the first occurrence, the spark plugs were changed, the throttle body was cleaned, the vapor canister was replaced, and the evaporation system solenoid was replaced. On 1 of the occasions, the gas tank was topped off beyond the initial shut-off by several tenths of a gallon. After the 3rd occurrence (70,796 miles), the car was taken to the olathe chrysler dealership and diagnosed as needing to replace the gas tank (2/20/2013). The cost was $1583.58. Since then, the vehicle now has 72,062 miles ... Approximately 1200 miles since replacing the gas tank ... And has not died following filling with gas (6 times).

Filed May 14, 2013 · Engine, Fuel system · 98,000 miles · CA

Vehicle stalls one or more times after refueling, particularly while decelerating. Vehicle may then lurch several times before resuming normal operation, which usually occurs after 5-10 minutes of driving. Problem is intermittent but ongoing. Mechanic has not been able to resolve problem.

Filed Mar 30, 2013 · Fuel system · 75,100 miles · NJ

This situation has occurred countless times over the last year and a half. After fueling, vehicle will randomly stall out, either at idle or under way. This has occurred under various driving conditions; at speed, at traffic signals, or much worse on turns (with obvious sudden loss of power steering.) I understand from my own research that there is a check valve in the fuel tank that fails, allowing raw gasoline to enter the vapor recovery system, which causes the stall. The only way to replace this valve is to replace the fuel tank, as the valve is molded into and is integral to the tanks construction. I've had quotes around $1,200 to replace the tank, and it is not clear that the new tanks will have a redesigned valve, so the problem may not in fact be rectified after all. This is an extremely dangerous condition, as I've been in situations where the unexpected loss of power steering compromised the vehicle's performance on turns. Stalling coming off a traffic signal actually caused following vehicles to require dangerous evasive maneuvers. It is inevitable that someone is going to get severely hurt or killed as a result of these sudden stalling conditions.

Filed Feb 26, 2013 · Fuel system · 47,850 miles · TX

Recently purchased 2005 chrysler 300c thought I was getting great deal only had 47700 miles on it. First fill up it stalled immediately after and did so several times. I tried revving up the engine while in neutral but as soon as I drove off it stalled again. I was so afraid someone was going to hit me from behind until I could get into to turning lane. It seemed to work, well didn't stall out, when I would accelerate when it seemed as if it was going to go dead. I took it back the dealership they said was a vent in fuel tank that was clogged, only fix to replace which they are not wanting to do and I have only have the car 1 week.

Filed Dec 17, 2012 · Fuel system · 81,000 miles · FL

After filling car with gasoline, car begins to stall and shut off. The car will start up again, but shuts off frequently until the gasoline burns. Then it ride normally. This has happened several times. I just do not fill the car anymore. This is dangerous because it's so unexpected. It happens in the middle of traffic without warning.

Filed Nov 1, 2012 · Fuel system · 63,059 miles · MA

2005 chrysler 300c died in traffic shortly after filling fuel tank full of gasoline. The vehicle was restarted and died three more times in traffic before running fine. My concern is that this is an accident waiting to happen. Online research showed this is a common occurrence in this vehicle after filling fuel tank to full. Apparently raw gasoline (rather than vapors) gets into the evaporative system and enters the engine, creating a rich fuel situation and the stalling. This is a very serious situation and should be investigated further. Thank you.

Filed Oct 25, 2012 · Engine, Fuel system · 29,851 miles · AZ

Engine stalled at slow speed immediately after filling up with gas. Engine was somewhat difficult to restart because it was flooded. Engine stalling happened at least five times before enough gas was burned off to prevent the condition. Numerous reports on the internet indicate this is a common problem and happens when raw fuel from the evaporative system is ingested through the throttle body. The evaporative system should only convey fumes but a failure allows it to carry raw fuel to the throttle body. This condition has the potential to be very dangerous. Given the number of complaints a safety recall should be instigated to ensure that raw fuel can never reach the throttle body via the evaporative system.

Filed Aug 1, 2012 · Fuel system · 176,000 miles · MI

Tl* the contact owns a 2005 chrysler 300c. The contact stated that the vehicle emitted a strong fuel odor while parked. The contact inspected the vehicle and found that the fuel tank was leaking due to defective material. The filler hose that joined the fuel tank and the plastic seal failed. The vehicle was taken to the dealer. The vehicle was not repaired. The failure and current mileages were 176,000.

Filed Jun 6, 2012 · Engine, Fuel system · 71,000 miles · GA

Just fueled the car and leaving the service station and the car stalled. Vehicle kept stalling as I attempted to drive it and shut off in the middle of traffic. Had to be towed. Also, each time I have filled the car up since, the same thing happens. The car sputters, shuts down. Once restarted I have to rev the gas and blow the engine for several minutes to get the gas flowing in a manner to drive the vehicle.

Filed Feb 9, 2012 · Fuel system · 92,000 miles · MO

Tl* the contact owns a 2005 chrysler 300c. The contact stated that while driving 55 MPH, the vehicle ran out of fuel and stalled. The contact stated that the fuel gauge displayed a reading indicating that fuel was present in the fuel tank at the time of the failure. The vehicle was not taken to have the failure diagnosed or repaired. The manufacturer was made aware of the failure and offered no assistance. The failure mileage was 92,000.

Filed Dec 14, 2011 · Fuel system · 19,000 miles · IL

Early build 2005 300c with low miles purchased used 3/11. Driven primarily as a highway car recently we started use more in town. I had read all the various problems had with windows (not working) and pulling to the right and had both of those issues but not the engine stall issue until october. I read about not filling one ounce beyond when the pump shuts off but my observation is even that now is too much. Whenever the car is filled up, it will stall/shut down 3-6 times in the next 2-3 miles of city driving. No stutter, just shuts down completely. I've tried shifting to neutral and racing the engine when pulling up to stop signs to keep it from stalling, with limited success. Not that I am recommending that but better than dying when you expect it to accelerate. A somewhat similar experience when getting onto the on-ramp but more of a stutter situation than actually stalling. From what I've read it is too much gas getting into the engine via emissions hose from tank so computer does not compensate with more air (engine racing would be the result) so it floods out as in choking out a lawn mower from decades ago to get it to stop running. I've owned 50 cars and this is the most dangerous vehicle I've ever owned because of this reason. Even knowing it is likely to happen does not help so I won't let anyone else drive the car.... If they were to make a left hand turn in traffic after filling the tank it would be a fireball waiting to happen. It's a very nice car to drive once you get the steering (cradle shift and weird camber settings) accomplished but we are leaving it pretty much only for highway driving and manually calculating how much gas has been used and so as to leave the tank 2-3 gallons short of full when filling it up. Pain in the rear to be sure but better than making a left turn in front of someone and having the engine die... Along with you.

Filed Aug 5, 2011 · Fuel system · 24,000 miles · CA

Tl* the contact owns 2005 chrysler 300c. The contact stated that after refueling, the vehicle would stall. The vehicle was taken to an authorized dealer and the dealer could not duplicate the failure. The contact stated that the fuel was not reaching the engine fast enough, causing the vehicle to stall. The manufacturer was made aware of the failure, but offered no assistance. The failure mileage was 24,000. The VIN was unavailable.

Filed May 22, 2011 · Fuel system · 108,000 miles · NY

After refueling normally, vehicle stalls randomly and without warning for approximately the next 10-20 miles driven. Chrysler internet forum members cite a bad valve in the fuel emissions system and the corrective measure is to replace the entire fuel tank for a cost of $700. I think this should be covered by chrysler under the federal emissions warranty and because the vehicle stalls without warning, it can be quite dangerous, there should be a recall.

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