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2006 Chrysler Town and Country fuel system complaints

Page 2 of 2: complaints 11 to 40 of 40, newest first, as owners wrote them.

See the summary of 2006 Chrysler Town and Country fuel system problems: which part fails, at what mileage and related recalls.

Filed Feb 25, 2016 · Fuel system · 120,000 miles · MD

My 2006 chrysler town and country minivan stalls shortly after fueling. It has happened several times when I have pulled out of a gas station and start to accelerate on a main road. One time I pulled out and the van stalled in the middle of a high speed road. A tractor trailer had to swerve into oncoming traffic to avoid rear ending me. I had my two children in the van with me. It happens after I refuel the van and start to accelerate. I've found other complaints online about the same issue. They say it is a faulty gas/liquid seperator valve located at the top of the fuel tank. When it goes bad, fuel gets sucked up into the charcoal canister for the emmisions and that is what causes the van to stall. Chrysler is aware of the problem. It is a safety issue when your vehicle stalls out when you are trying to merge into high speed traffic. My understanding is that the entire gas tank needs to be replaced because that liquid/gas seperator valve is part of the gas tank. This should be a safety recall. When I call chrysler to file a complaint, the guy told me that the 3.4l chrysler vans were recalled for this exact reason but since I had a 3.8l engine I did not qualify. I don't understand why an engine size would make a difference if the problem is with a faulty valve in the gas tank and the gas tank is the same on both vehicles. Can someone explain this to me please? Chrysler has already set the prcedence on the recall and they need to broaden it to all vehicles with this same gas tank valve issue before someone gets killed.

Filed Dec 21, 2015 · Fuel system · 112,500 miles · SC

Truck stalls after refueling without warning ! This is a safety issue occurred in traffic with loss of power brakes and steering with a young driver at the wheel . While exiting a state highway with a near collision from the rear! This should be recalled by chrysler ! Before someone is killed .

Filed Nov 6, 2015 · Fuel system · 100,000 miles · TX

Van stalls when filling the fuel tank. I know other owners with the same problem. Very big hazardous problem!

Filed Aug 12, 2015 · Fuel system · 188,000 miles · MD

For over a year my van's engine stalls in the middle of traffic after refueling. Most recently this same event occurred after refueling at a gas station in annapolis. When I turn on to the main road, my engine sputters, lurches and dies in the middle of ongoing traffic. My steering wheel also locks. After 30 seconds or so, I can restart it and my van operates normally. This is a very common pattern and a major safety issue. I had my vehicle checked at a chrysler dealership after this began happening and they claim that they need to be able to reproduce the issue in the shop and claim they cannot detect an issue. Based on their training, they said my vehicle is fine. No dealership mechanic wants to spend time going to a gas station to refuel the vehicle in order to gain a personal experience of the issue.

Filed Jun 9, 2015 · Electrical, Fuel system · 80,000 miles · NJ

Tl* the contact owns a 2006 chrysler town and country. The contact stated that immediately after refueling, the vehicle stalled. The contact was able to restart the vehicle. The vehicle was not diagnosed or repaired. The failure recurred on numerous occasions. The manufacturer was not notified of the failure. The failure mileage was 80,000. Updated 8/10/15*cn the failure was diagnosed as a defective canister in the fuel tank. Updated 08/18/15

Filed Apr 20, 2015 · Fuel system · 120,000 miles · MD

Every time my 2006 chrysler town and country is filled with fuel when driving off within minutes the engine dies and start up takes several tries. This is a safety problem pulling out in traffic risking the vehicle becoming disabled and subject to the on coming traffic. When the engine dies power steering also becomes disabled. Lets hope no one fills up near a railroad track. Chrysler is aware of this problem recalling several of their makes for the same problem knowing they have the same gas tank on more than a few of their models.

Filed Apr 8, 2015 · Fuel system · 110,000 miles · MI

I was driving down the road and the engine turned itself off. Luckily I was able to coast to the side of the road and away from flowing traffic. I took my van into the mechanic and they discovered that there is a faulty roll-over valve in the fuel system, which was allowing gasoline to leak into the engine. I had filled my tank up with gasoline prior to this happening and the mechanic believes that the pressure of the gasoline on the valve allowed the gas to escape into the engine. I am so thankful this happened on a side street and not a busy highway. I had my kids with me when this happened so I am furious they were put in jeopardy over a faulty part. Now I'm stuck with a huge bill to get the valve replaced to make my van safe to drive again.

Filed Feb 17, 2015 · Fuel system · 112,000 miles · MI

It has happened numerous times that shortly after filling the gas tank, my van stalls. This has happened several times while in or at an intersection. It never stalls after that, until the next fill up.

Filed Jan 13, 2015 · Engine, Fuel system · 98,000 miles · IA

The vehicle will stall after filling the fuel tank, usually within the first quarter mile. It will stall one or two times, requiring a restart, often in the middle of an intersection or pulling into traffic. This happens nearly every time the fuel tank is filled. There are many online forums that attest to how common this problem is in dodge caravan, chrysler town and country, and jeep models.

Filed Dec 26, 2014 · Engine, Fuel system · 130,000 miles · IL

Right after filling up her 2006 town and country with gas, my daughter and 2 small children pulled out of the gas station into a busy intersection and the van sputtered and stalled out right in a busy intersection. The van did restart and thank god no one was hurt or killed. Then 2 min. Later it stalled again. It started again and was able to get it home. I am her father and have some background in auto mechanics. I did some checking and it seems there is some problems with the charcoal canister on the fuel tanks that are the problem with these vans. Sounds to me like there should be a recall for this problem before someone gets killed. I know if my daughter and granddaughters get hurt or worse, I will sue the pants off chrysler.

Filed Dec 10, 2014 · Fuel system · 106,000 miles · IA

Surely after filling up, my van will stall out nearly stall out. At times, the oil light will come on. After turning off and restarting the vehicle, the light goes off. It will also lurch forward unexpectedly, sometimes stalling and sometimes not. All of these problems only appear just after filling the tank. This is extremely dangerous if the vehicle stalls unexpectedly while driving down the road.

Filed Nov 5, 2014 · Fuel system · NY

Tl* the contact owns a 2006 chrysler town and country. The contact stated while driving approximately 60 MPH, the engine stalled without warning. The vehicle restarted and resume normal function. The contact mentioned that every time the fuel was replenished, the engine would stall immediately after. The failure recurred multiple times. The vehicle was taken to the dealer for diagnosis. The mechanic was unable to locate the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was unknown.

Filed Nov 4, 2014 · Engine, Fuel system · 97,300 miles · NJ

Had just filled my gas tank and drove approximately half a block in distance, went to turn onto a side street and car stalled causing loss of power and steering in the turn. There have been a few previous incidents occurring after filling the gas tank (sometimes engine sputters, sometimes stalls, and twice the engine revved after restarting after filling the gas tank).

Filed Oct 27, 2014 · Fuel system · 70,000 miles · FL

Tl* the contact owns a 2006 chrysler town and country. The contact stated that the vehicle stalled. The failure occurred on several occasions. The vehicle was taken to an independent mechanic, who diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 70,000.

Filed Oct 22, 2014 · Electrical, Fuel system · 79,800 miles · OH

Driving vehicle on road, slowing down to turn right into driveway, turned on right turn signal - instead of the right turn signal coming on, the left turn signal came on. I turned it back off and tried once more - again with the same results. I made the right and vehicle immediately stalled. I could not turn my wheel, could not control steering, but luckily it was a driveway with no oncoming traffic. I was able to crank the engine and restart the vehicle and made it further into the driveway before the vehicle stalled again. Again lost steering control. Now vehicle will not start, simply turns over and cranks but no engine starting.

Filed Oct 13, 2014 · Engine, Fuel system · 158,212 miles · FL

I had just filled up the gas tank and was departing a gas station. It was a large parking lot, so I was accelerating to merge onto us-19 in homossassa springs, fl and the engine stalled completely. Luckily, we had not exited the gas station parking lot and I was able to steer out of traffic and come to a complete stop. This has happened multiple times since the first occurrence, without injury, or accident. Ever since the third occurrence and a review of online literature, we never completely fill up the gas tank anymore.

Filed Sep 22, 2014 · Fuel system · 121,031 miles · TN

After a fill up and driving a short distance, the engine sputtered and stalled while sitting at a stop light. This happened 2 or 3 other times right after filling the tank completely full and then driving the vehicle a short distance to the first intersection. What I discovered is that I can no longer fill the tank until the gas pump automatically shuts off. This is a hazard and potentially life threatening defect. From what I can gather, the problem is the vapor/liquid separator valve located at the top of the fuel tank.

Filed Sep 11, 2014 · Fuel system · 17,000 miles · PA

Tl* the contact owns a 2006 chrysler town and country. While traveling approximately 35 MPH and immediately after refueling, the vehicle suddenly stalled. The vehicle was restarted and resumed normal operation. The failure occurred multiple times. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 17,000.

Filed Aug 25, 2014 · Fuel system · 12,000 miles · GA

After filling the gas tank with fuel, and closing the cap properly and not topping off, I drove away, made a left hand turn, and the car turned off. This has happened numerous times, mostly going between 25-35 miles/hour and one time happened while driving down an exit ramp to enter the interstate.

Filed Feb 21, 2014 · Fuel system · 86,825 miles · VA

For 3 months now, everytime the vehicle is fueled, the engine begins to stall and sputter. This happened on 2/20/2014 at 5pm after leaving the fueling station and the car stalled in the middle of a turn through a heavy traffic intersection, I lost power steering at a critical point in the turn and crossed one lane and almost into a concrete wall before muscling the steering wheel into a safe spot to try to restart the vehicle. I have been seeing a lot of reports about a failure with the vapor liquid separator valve on the gas tank that allow liquid to fill the charcoal canister which inturn sends raw liquid fuel rather than vapor into the engine intake causing an extremely rich mixture causing the stalling and sputtering. This is happening after every refuel and I am seeing hundreds of chrysler owners complaining of the same problem. Chrysler denied ever hearing about this problem when I called their customer service number to inquire. Apparently the fix is to replace the fuel tank. Sounds like a very unsafe design flaw to me.

Filed Aug 20, 2013 · Fuel system · 68,000 miles · FL

I stopped and got gas. I do not overfill my tank. I did not top off my tank. As I left the gas station and pulled across traffic my 2006 chrysler town and country began to shutter and stalled. After that day, every time I fill up the same thing occurs. I have researched and reviewed many sites on the internet and see that there are many others that have had this same dangerous issue. Apparently, the only way to repair the problem is to have chrysler install a brand new gas tank. It seems the real issue is a defective vapor/ liquid valve. This a tremendous safety issue, I was almost was hit by on coming traffic because of this issue. After spending many hours searching the internet, I have found no recall to date. Does someone have to get injured or die before chrysler fixes this issue? My kids, all 4 of them were in the vehicle when it happened to me the first time. Now I drive around the parking lot, let the vehicle stall and then drive.

Filed Aug 4, 2013 · Fuel system · 7,000 miles · TX

The engine light came on and the speedometer read the words "gas cap". We changed out the gas cap and turn the engine light off. About a week later it was back on again. I need to get the car inspected but when the mechanic "smoked" the system. He discovered that the module/rollover on top of the tank where 2 small lines goes in is broken and the assembly is not separate but a part of the entire gas tank. He stated there is no reason for the breakage. I have contacted chrysler about this but have not received any response. There is no viable explanation for this except a faulty part. I am sure I cannot be the only one. There is a strong gas .

Filed May 14, 2013 · Fuel system · 60,000 miles · FL

Vehicle stalled after refueling. Placed vehicle in park and restarted it, but then continued to stall one or two more times. After making it home, vehicle drove fine for next 6 months or so. About 6 months later, refueled and stalled when leaving gas station. Placed vehicle in park and restarted. Stalled two more times then drove home without incident. Several hours later drove vehicle to dealer and was told "evaporative vapor cannister full of fuel making its way out of vent". Evaporative vapor cannister was replaced.

Filed May 14, 2013 · Fuel system · 43,000 miles · CA

Re: niosh investigation pe 13-016 engine stall. Subject of the cited investigation, stalling while driving after fueling may be characteristic of 2006 chrysler corp. Minivans (3.8 l engine) as well, based on messages in a chrysler minivan e-mail list. Comments indicate that this is a known problem which requires replacement of the fuel tank. My van did this four or five times in the year after my first instance. It was then sold (for unrelated reasons.) once, I talked with the gas station attendant for a few minutes before leaving the station, and had trouble starting the engine. It came to be my belief that the problem could be avoided or minimized by starting the engine and driving away from the gas station as soon as possible after replacing the fuel cap, believing that vapors from evaporating fuel would overload the vapor recovery system if the car were allowed to sit.

Filed Apr 13, 2012 · Fuel system · 92,000 miles · MN

Check valve stuck closed, could not put in gas, had to install a new tank at the dealers $800.00plus it should be under extended warranty like the durango is, it is the same tank.

Filed Jan 26, 2012 · Engine, Fuel system · TX

2006 chrysler town and country. Consumer writes in regards to problems with fuel tank and vehicle stalling *tgw after fueling, the fill tank hose clicked off. No further topping off the vehicle. The consumer stated he would travel from once city block to sometimes ten, then the engine would stall.

Filed Jan 3, 2012 · Fuel system · 55,000 miles · MD

My family stopped and got gas on our way down to north carolina for christmas. As we left the gas station and pulled across traffic our 2006 chrysler town and country began to shutter and stalled. After that day, every time we fill up the same thing occurs. I have looked over many sites on the internet and see that there not only many others that have had this same dangerous issue, but it is not just on this model of chrysler. The only way to repair it is to have chrysler install a brand new gas tank. They quoted us almost $2000.00 to replace it when the real issue is a defective vapor/ liquid valve. Our van has under 60 thousand miles on it. Instead of installing a removable valve at the top of the gas tank, chrysler continued to design vehicles that require new gas tanks when the valve sticks. Not only is this a tremendous safety issue, my family almost was hit by on coming traffic because of this issue. After spending over 2 hours searching the internet and seeing there were windshield wiper recalls and a glass recall, it became apparent that others will have to get injured or die before chrysler fixes this issue at there own expense. I am disappointed in this recall system we have. The internet allows us to now see the many dangerous design issues automakers have performed at our expense and our safety. I urge chrysler owners to search their vehicles concerning the vapor/liquid valves chrysler welds to their gas tanks. True or not, it is reported that some have been in accidents and died from collisions during this stalling after fill ups.

Filed Mar 6, 2011 · Engine, Fuel system · 38,100 miles · WA

During the first incident, I lost all power to my engine, most of my gauges, and my power steering while driving 35 MPH. I pulled my car over to the side of the road and it wouldn't restart immediately. The dealership had my car for aprox. 5 days and couldn't find anything wrong. About a month later, the car stalled the same as before, except this time it was right after I started the engine and began pulling up the driveway. Aprox. 8 minutes later, it stalled again, with the same problems as in the first incident a month previously; however, this time I was driving 50 MPH on wet country roads. I suddenly lost my heating/forced air, my engine, and most of my gauges. I didn't loose my power steering immediately. While I was still moving at 50 MPH, I put the car from drive into neutral, restarted the engine, and put the car back into drive. A few seconds later, it stalled again, but I noticeably lost the power steering immediately that time. I was able to safely pull the car over, turn the ignition to off, then restart the car. I drove from there to the dealership without further problems. The dealership has had my vehicle for 10 days so far, and cannot locate or diagnose a problem. In every incident, there was no warning whatsoever. The car didn't make any unusual noises or behave erratically. One moment I had power, and the next I didn't. I simply lost the ability to accelerate my vehicle, lost my power steering, my engine stopped running, and the gauges all dropped to zero. No warning lights of any kind ever came on, and I didn't loose the electricity to my dash, radio, etc. Though I lost the blowing warm air/defroster function that had been turned on.

Filed May 16, 2010 · Acceleration, Fuel system · CA

The accelerator sticks, and excessive force is sometimes needed to accelerate. This occurred the other day and caused the vehicle to jump due to rapid acceleration. This defect could cause accidents due to drivers being unprepared for the sudden jump of the vehicle.

Filed May 5, 2010 · Acceleration, Fuel system · 21,000 miles · FL

Gas pedal sticks the past few months.

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