2005 ducati monster 620 with a plastic tank that is expanding. The dimensions of the tank have changed so much that the tank now interferes with the tank latch, the handlebars now make contact with the tank when turning, and it is pressed against the ignition switch. The tank rubber mounts no longer rest on the frame. There have been no modifications made to this motorcycle that would lead to tank expansion, the fuel system and fuel pump and exhaust have not been modified. I am now very concerned with the safety of this motorcycle as well as any others that have a ducati with a plastic tank. If the tank swells enough, it could split open and I am very concerned that this could happen while riding. I took the bike to a local dealer who have authorized a warranty replacement and their believe is that the expansion is caused by ethanol additives in our fuel. This leads me to be concerned that my next tank will also expand and present the same safety hazard.
The worst 2005 Ducati Monster 620 Dark problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Fuel system1
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- Fuel system1
Recalls 1
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain motorcycles, the fuel pump and ignition relays installed during production could be defective. This can cause the instrument panel to stop functioning and the engine to stop.
- Risk
- If the engine stopped while the motorcycle was being driven, it could increase the risk of a crash.
- Remedy
- Dealers will replace the fuel pump and igntion relays. The recall is expected to begin during october 2006. Owners may contact ducati at 1‑408‑253‑0499.
Recall number 06V373000 · Recall details
See all 1 recalls for the 2005 Ducati Monster 620 Dark
Defect investigations
Fuel leak at pump/tank interface
After opening this PE, we met with subject owners, dealers, and Ducati North America personnel.We learned that the subject leakage is limited to the Multistrada line alone and is unrelated to composite fuel tank deformation.Rather it stems from the inability of the original sealing O-ring to conform to the tank's relatively rough sealing surface.Recall 11V‑020 provides a new X section O-ring to address the Multistrada issue and with that recall, this PE is closed for the Multistrada.Meanwhile, unlike the Multistrada, the Monster line fails to exhibit a current safety defect trend and, on that basis, this PE is closed for those models as well.
PE10045
Technical service bulletins for the 2005 Ducati Monster 620 Dark 25
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Procedure for Assessing Front Fork Oil Leaks
- Guided Diagnosis for Front Brake System Bleeding
- Finial Drive Chain Maintenance Precautions
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine_Rev.01. Applicability: All Models
- Precautions to Follow During Crankcase Cleaning
- Tips and Tricks Revision 7 Summary
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine
- Overview of Rear Brake System Updates
- CR235 –
- Overview of Rear Brake System Updates
What 2005 Ducati Monster 620 Dark owners say
Most recent owner complaints, unedited.
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Other model years
2005
Questions about the 2005 Ducati Monster 620 Dark
Is the 2005 Ducati Monster 620 Dark reliable?
Owners have filed 1 complaint about the 2005 Ducati Monster 620 Dark, close to a typical Monster 620 Dark model year.
What is the most common problem with the 2005 Ducati Monster 620 Dark?
Fuel and propulsion system, with 1 complaint.
How many recalls does the 2005 Ducati Monster 620 Dark have?
1 recall, covering fuel system, gasoline.
Was there a recall on the 2005 Ducati Monster 620 Dark fuel system?
Yes, 1 recall: 06V373000. Check your VIN to see if your car still needs the free repair.
VIN decoder
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