My motorcycle has a plastic gas tank which has begun to expand. The outside dimensions of the tank have increased and it now does not sit correctly in the frame, the handlebars hit it on turning, and it presses against the ignition switch. Previously it opened and closed without problems, now I have to wedge it against the ignition switch to close it. The rubber mounts no longer sit on the frame. I have not significantly modified my motorcycle except for an aftermarket exhaust and some cosmetic changes. I have made no modifications to the fuel tank or fuel pump. I took the bike to the dealer who submitted a claim to ducati north america (the importer/factory) and they refused to replace the tank. I was not given a reason. I am very concerned as to the safety of this motorcycle now. The tanks swelling has made it so the handlebars do not turn correctly. If the tank swells enough, it will split open and I am concerned this will happen while I am riding.
The worst 2005 Ducati Monster 620 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Fuel system1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Fuel system1
Recalls 2
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain motorcycles, the fuel pump and ignition relays installed during production could be defective. This can cause the instrument panel to stop functioning and the engine to stop.
- Risk
- If the engine stopped while the motorcycle was being driven, it could increase the risk of a crash.
- Remedy
- Dealers will replace the fuel pump and igntion relays. The recall is expected to begin during october 2006. Owners may contact ducati at 1‑408‑253‑0499.
Recall number 06V373000 · Recall details
Suspension: front: shock absorber
- What is wrong
- On certain motorcycles, the incorrect rear shock absorber rocker arm was installed during production.
- Risk
- The incorrect component could potentially fail causing the vehicle to crash without prior warning.
- Remedy
- Dealers will inspect the rear shock absorber rocker arm and replace it if necessary free of charge. The recall began on june 15, 2005. Owners may contact ducati at 408‑253‑0499.
Recall number 05V219000 · Recall details
See all 2 recalls for the 2005 Ducati Monster 620
Defect investigations
Fuel leak at pump/tank interface
After opening this PE, we met with subject owners, dealers, and Ducati North America personnel.We learned that the subject leakage is limited to the Multistrada line alone and is unrelated to composite fuel tank deformation.Rather it stems from the inability of the original sealing O-ring to conform to the tank's relatively rough sealing surface.Recall 11V‑020 provides a new X section O-ring to address the Multistrada issue and with that recall, this PE is closed for the Multistrada.Meanwhile, unlike the Multistrada, the Monster line fails to exhibit a current safety defect trend and, on that basis, this PE is closed for those models as well.
PE10045
Technical service bulletins for the 2005 Ducati Monster 620 25
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Procedure for Assessing Front Fork Oil Leaks
- Guided Diagnosis for Front Brake System Bleeding
- Finial Drive Chain Maintenance Precautions
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine_Rev.01. Applicability: All Models
- Precautions to Follow During Crankcase Cleaning
- Tips and Tricks Revision 7 Summary
- Procedure for Analysis and Control of Oil and Coolant Leaks from Engine
- Overview of Rear Brake System Updates
- CR235 –
- Overview of Rear Brake System Updates
What 2005 Ducati Monster 620 owners say
Most recent owner complaints, unedited.
Compare the 2005 Ducati Monster 620
Other model years
2005
Questions about the 2005 Ducati Monster 620
Is the 2005 Ducati Monster 620 reliable?
Owners have filed 1 complaint about the 2005 Ducati Monster 620, close to a typical Monster 620 model year.
What is the most common problem with the 2005 Ducati Monster 620?
Fuel and propulsion system, with 1 complaint.
How many recalls does the 2005 Ducati Monster 620 have?
2 recalls, covering fuel system, gasoline and suspension.
Was there a recall on the 2005 Ducati Monster 620 fuel system?
Yes, 1 recall: 06V373000. Check your VIN to see if your car still needs the free repair.
VIN decoder
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