2005 GMC Canyon body problems

Filed Jul 12, 2023 · Body, Suspension · KY

Frame rail rust holes, brackets wielded to frame supports for leaf springs wields rusted completely through frame making vehicle unsafe due to the potential leaf springs supports to frame of vehicle breaking away from frame dropping rear of vehicle onto rear axles and tires. Frame of vehicle has a lot of rusting and holes due to the excessive rusting.

Filed Jan 9, 2022 · Body · IN

The frames on many of these trucks are unsafe to be on the road due to rusted leaf spring mounts and frame rails that are rotting away and unable to lift on a hoist. Luckily I came across a video warning me to watch out for a rusted frame or else I could have lost control while driving. Yes, I work at a gm dealership and see this issue often, they are very similar to the Toyota trucks that had rusted frames replaced under recall. No it has not been inspected but they're is no way that it would pass an annual inspection, therefore the truck is rendered useless. There were no warnings that the frame was almost rotted in half. Very dangerous situation.

Filed Jun 26, 2020 · Body · 91,900 miles · OH

Nearly total frame failure due to poor steel and extreme rust and corrosion of entire frame. With this model year of gmc and chevrolet trucks, there are a lot of reports of frame failures. My particular truck is so badly rusted that the cab and body could possibly separate due to frame failure. This vehicle has not been driven much during the winters and has been garaged most of its life. These frames shouldn't be this bad on a 15 year old vehicle.

Filed Jun 17, 2020 · Body, Lights · 324,515 miles · AL

On 6/17/20 as I was traveling under the alabaster, alabama over pass on highway 65 north an orange construction barrel was blown into the road by a truck a head of me. I swerved in the attempt to miss it. The barrel clipped the passenger side bumper and tore out my fog lamp. Thankfully no accident occurred. Would like my fog lamp replaced and barrels not in use picked up off of the highways. Thank you in advance.

Filed Apr 16, 2020 · Body · 13,000 miles · NY

Tl* the contact owns a 2005 gmc canyon. The contact stated that while changing the oil at the residence, the contact became aware that the subframe was severely rusted. The contact stated that the rear leaf springs were also severely rusted. The vehicle was driven to an independent mechanic. While attempting to raise the vehicle on the lift, the frame started to collapse. The vehicle was not taken to the dealer for a diagnostic. The manufacturer was not notified of the failure. The vehicle was not repaired. The approximate failure mileage 13,000.

Filed Oct 7, 2019 · Body · 100,000 miles · OH

Tl* the contact owns a 2005 gmc canyon. The contact stated that the vehicle was taken to an independent mechanic for an oil change and was informed that the frame was rusted. The vehicle was not taken to a dealer or independent mechanic for diagnostic testing or repairs. The manufacturer was made aware of the failure. The failure mileage was 100,000.

Filed Feb 7, 2019 · Body · 50,106 miles · PA

Body frame has rot holes throughout undercarriage. New frame needed. While driving, I went over a speed bump and heard a loud boom from underneath the truck. Upon investigating, it was determined that the driveshaft broke off n was lying on the axel. Aaa was called and immediately towed the truch 1 mile to our mechanic. After a thorough inspection, it was determined that a new driveshaft was needed and upon further inspection, the mechanic spotted numerous pitting rusted holes throughout the frame. Determined that said truck was a total loss.

Filed Dec 3, 2018 · Body · 140,000 miles · CT

Tl* the contact owns a 2005 gmc canyon. While the vehicle was at an independent mechanic for new tires, the technician noticed that the bottom of the frame was corroded and needed to be replaced. The vehicle was not repaired. The vehicle was not taken to a dealer. The manufacturer was notified of the failure and referred the contact to the federal safety agency. The approximate failure mileage was 140,000.

Filed Nov 25, 2018 · Body · 75,124 miles · PA

The left rear frame rail just in front of the left rear front spring shackle has rusted through and is no longer safe to drive the vehicle. There are holes through the lower portion of the frame rail. The sides of the same area have become very thin compared to the original thickness of the frame rail. Because of the location of the rust through at the spring shackle it was recommended a frame repair should not be completed. The truck was disposed of and taken off road. The remainder of the vehicle is in good condition. Mileage 75,124 miles. The frame rail is formed into a box frame with the seam located at the bottom of the rail. The rust appears to be worst on the seam. The seam is a lap seam and appears to trap water in the lap seam. The right side frame rail is thin however is not rusted through at this time.

Filed Sep 22, 2017 · Body · 112,565 miles · WV

I took my truck to a local shop to have the fuel system looked at after I started smelling fuel. The service manager calls me that evening and request I look at the truck while it is on the lift so I can see the frame for myself as the fuel system would be the least of my concerns once I saw the frame. The rear of the frame from the rear spring hanger back is rotted away on a 12-year-old truck that has no body rust and some rust on the other parts of the frame as to be expected for the age. I have attached pictures of the spring hanger detached from the frame due to the lack of structural support and pictures of the bad frame section and the rest of the frame along with a picture of the truck. I have owned the truck since it was new and taken care of it and am troubled that a structural item such as a frame only in one section, the same section, on both sides is in such bad shape that the mechanic recommended that I replace the frame. I know I live in an area that receives snow and the roads are salted but cleaned my truck frequently to wash the salt off of it but a truck with 112,500 miles that is 12 years old should not have a structural failure while all other parts including thin sheet metal are still in great shape and have not been painted. The only repainted items on the truck are the hood (aftermarket) and tailgate. So why does this truck have a rotted structural component?