2003 GMC Envoy XL: fuel leak

Filed Jun 1, 2015 · Fuel system · 104,506 miles · TX

Mechanic said fuel rail ruptured due to a faulty fuel pressure regulator and leaked gasoline in engine compartment that could have caused a fire injuring occupants. Repairs cost 1400dollars

Filed Jul 13, 2013 · Fuel system · 140,000 miles · SC · fire

My dad was driving his 2003 gmc envoy xl home from work and he felt a small explosion and saw black smoke out of his rear view mirror. So he pulled over, got out, and there were flames underneath the car. Within 5-10 minutes the car exploded. A fire fighter and state trooper pulled over to help him, and they both said the fire looked like it started from a fuel leak because the flames were "dripping" under the car. After researching recalls and complaints, I am infuriated that there were so many complaints filed over this problem, and even an investigation was done, but it was not considered serious enough to be a recall. I can't even think about what would have happened if he had waited to pull over at the next exit or the first explosion had been bigger. Apparently, this is a problem with almost all years of this model since 2002. I hope nothing like this, or something worse, happens to anyone else. *tr .. Updated 02/19/15 *bf...updated 03-11-15 *bf updated 04/02/15

Filed Mar 8, 2013 · Fuel system · LA

I own an envoy xl and notice a gas smell everytime I fill up it last about a week or, until im low on gas so I did some searching on the internet and notice a lot of envoys have the same problem the weld around the fuel tank neck has come completely off so fuel is leaking and is a fire hazard. Can anyone tell me why this is not a recall if so many SUV's having the same problem.

Filed Jul 14, 2010 · Fuel system · 135,000 miles · NJ

Tl* the contact owns a 2003 gmc envoy xl. The contact stated there was an overpowering odor of gasoline form the interior of the vehicle. The contact also observed fuel leaking from under the vehicle at the fuel tank. The dealer verified there was a fuel leak but refused service. The vehicle was then taken to a local repair facility where he was awaiting repairs. The manufacturer was contacted and advised they would return his call with a decision if they would assist with repairs or allow repairs under his extended warranty. The failure and current mileages were 135,000.

Filed Jul 19, 2009 · Fuel system · LA

I have a 2003 gmc envoy and there is a gas leak. I bought it in october 2006. In 2007, I took it to a gmc dealership for the check engine light, they said that it was probably caused by my not tightening the gas cap. Since then, I have had problems with pumping gas into tank, problems with a gas smell when the tank is filled or if I go over a bump. Now, there is reduced power. Husband says it is on fuel filler neck. On several web pages, it says there was a recall only I am unable to find any information on it. A lot of people have had this problem, why has it not been recalled? I can't afford another vehicle and what happens if I get in a crash. We have 5 kids that I drive around.

Filed Feb 23, 2009 · Fuel system · 85,700 miles · CA

The gas tank on my 2003 gmc envoy xlt (80k miles) is leaking, especially when tank is full. There was a small puddle on the driveway. The problem actually started back around 50k miles with engine light on. I have taken it to dealer and mechanics before, but it was thought to be some sort of fuel cap problem or over sensitive sensors. However, today, because my gas tank was full, the dealer found that there are leaks caused by a crack tank and fuel tank neck. The fuel leak and vapor are so strong that I feared a small spark can set the whole vehicle on fire like a roman candle. Car was used for everyday commute only.

Filed Aug 21, 2008 · Fuel system, Suspension · 88,000 miles · VA

Tl*the contact owns a 2003 gmc envoy. After the contact placed fuel in his vehicle, he continued to smell an odor of gasoline. He crawled underneath the vehicle and noticed fuel leaking on the outside of the gas tank. The gas tank weld was rusted and cracked, causing fuel to leak out of the tank. The contact also stated that the front suspension of the vehicle was banging whenever he drove over the smallest bump. In addition, the fan clutch was making a clicking sound. The dealer informed him that the vehicle was out of warranty and the repairs were his responsibility. The current and failure mileages were 88,000.

Filed Aug 7, 2008 · Fuel system · 53,512 miles · ME

Took my 2003 gmc envoy to my local garage because the clutch fan would not shut off. Mechanic asked about the strong smell of fuel, and I said I was aware the tank needed to be replaced due to a crack where the fill tube goes into the tank. The mechanic said both are important to fix, but the fuel leak could be a deadly situation, and he would suggest tackling that defect first, but in order for car to run normal had to have clutch fan replaced too. Total cost for tank related replacement: $1,058.04. Total cost for clutch fan replacement: $719.50 total cost for taxes: $72.75. Why haven't these well known defects been addressed in a recall. These are not inexpensive repairs we are talking about here, not to mention the potentially deadly consequences gmc is subjecting their consumers to.

Filed Jun 16, 2008 · Fuel system · 76,000 miles · NC

2003 gmc envoy xl-- service engine light came on had vehicle checked. They decided the problem was a fuel cap. Replaced with new cap and service engine light comes back on. Take vehicle back and they check further and tell me I need a new gas tank. Notice when parked on an incline gas is leaking from tank at the inlet from the filler neck. During investigation on internet I've noticed alot of people complaining of the same problem with fuel leaks. Why no recall for fuel tank issues??? I haven't had the vehicle repaired yet because I was searching for possible recall. I'm taking it to the dealer tomorrow to see if they will cover this issue. If the vehicle is leaking fuel on an incline then I'm sure it has vapors escaping on level ground.

Filed Dec 14, 2007 · Fuel system · 48,000 miles · GA

I have a fuel leak at the point where the fuel filler hose enters the fuel tank. I have researched this on the internet to find this is a very common problem with this vehicle. I feel that this is problem has the potential to cause fires and explosions.

Filed Mar 19, 2007 · Fuel system · 40,754 miles · NY

2003 gmc envoy xl fuel leak, my 2003 envoy xl developed a smell of gas, became stronger as time went by. The vehicle was taken to a gmc dealer, who found that the fuel pump module was leaking because of corrosion. We had to have the fuel pump module replaced at a cost of $953.10. The vehicle had 40,754 miles on it, and is 4 years old. The old part is not avaliable, the dealer kept it (mike smith buick gmc transit road lockport n.y.)

Filed Dec 24, 2006 · Fuel system · 66,700 miles · TN

The plastic gas tank on my 2003 envoy xl is cracked at the neck going into the tank releasing gas and gas fumes. Gas is leaking from the crack and could cause the vehicle to catch fire and/or explode.