2004 GMC Envoy Xuv fuel system problems

Filed Feb 11, 2017 · Fuel system · 159,000 miles · AR

I was doing a rear brake job and smelled gasoline, so I went under the vehicle and observed there was a wet spot on the rear of the fuel tank. Upon closer examination I found the inlet part of the fuel tank was broken and allowing fuel to exit the tank, can we say fire risk, so I went online to try to purchase a replacement tank and I found where several people had had this sameproblem, but no recall is in place ?????

Filed Oct 27, 2016 · Fuel system · OH

Vehicle has had strong odor or raw fuel coming from driving side wheel well. Had mechanic check this out and I was told this has a fuel leak near the fuel filter / filler neck and possible gas tank issue which is close to the exhaust pipe. This is a known issue from gm owners but recall has not been advised. Informed gm of issue on 10/26 but they will not fix. This will cost upwards of $1100-$1600 to fix.

Filed Jul 13, 2015 · Fuel system · 67,245 miles · PA

Started smelling gas, started dripping fuel. After investigating the fuel lines coming out of the fuel pump were severely corroded at the top of the gas tank. Dripping gas could have caught fire. Learned there was a tsb on this and extended warrenty due to corrosion of fuel lines. The warrenty was for 10 years or 150k. The vehicle is now 11 years old. I have lived in the same house for eight years and never received a recall or tsb notice from gmc. Over 800$ for a new fuel pump and to drop gas tank for repairs. While the vehicle is a 2004 it only has 67k on it.

Filed Jun 15, 2015 · Fuel system · 90,000 miles · MD

About 9-10 months ago started noticing a fuel smell around back of truck. Replaced gas cap, but the odor continued. Inquired at local dealer, but was told they could not determine the cause. Tried a local mechanic that I had used before, but at that time, they claimed they found no cause either. On my third trip to local mechanic, was informed that there is a crack in my filler/gas tank causing the smell. Finally they found the cause only to inform me that now my truck is beyond the mileage and/or date of the 'recall' that I was never informed about by gmc about my gas tank, and it will only cost "about" $1200 to replace my gas tank. I've resided in the same home well longer than I've owned my truck, so my home address, phone number and email are all still the same as they were then, and had no notification that their was any type of recall on my truck. Have tried emailing and snail mailing gmc on many numerous occasions to see if I could get any help with the unknown of recall, but have yet to receive any answer what's so ever from them at all. Obviously, if I had the disposable income, I would not be pursuing another solution, but like many, I continue to live paycheck to paycheck and my truck is the main lifeline to maintain what little I can provide. If you could pass along any information about possible recall assistance I can receive, it would be greatly appreciated. Thank you

Filed Jun 11, 2015 · Fuel system · 116,000 miles · NJ

Tl* the contact owns a 2004 gmc envoy xuv. While driving, the contact smelled fuel. The vehicle was taken to an independent mechanic who stated that the fuel pump was corroded and the odor was a result of a fuel leak. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 116,000.

Filed May 21, 2015 · Fuel system · 128,452 miles · CA

After refueling the vehicle, a strong odor of gasoline was present and the "service vehicle soon" light was lit. Using the on-star vehicle diagnostic service, the diagnostic code indicated a fuel system leak or loose gas cap. However, upon inspecting the vehicle it was found that the fuel tank inlet check valve, which is part of the fuel tank, was fractured and leaking fuel. In checking with gmc, there was an existing the federal safety agency action number: pe07014 concerning this defect for my make/model/year vehicle. A gmc special coverage policy extension (07099a) was also in effect since 2007 for 10 years or 150,000 miles to effectively repair this known fuel tank defect. This repair involves a complete replacement of the fuel tank. However, gmc refused to replace the fuel tank and cover the cost of repair because my VIN number was not in the listed range. In trying to repair the vehicle it was found that these fuel tanks are on backorder from gm as I suspect many gmc envoy owners are now becoming aware of this serious defect and were not informed at the initial recall because like my vehicle, they were not on the VIN number coverage list. Obviously the gm VIN number range for this defect is incorrect and should be expanded to cover all known 2002-2004 envoy, envoy xl and envoy xuv model vehicles. The cost of repair was over $1400. Gmc is the only source for this fuel tank as there are no other oem vendors. This is a dangerous defect of which I believe many gmc envoy owners are not aware of and can lead to explosion and serious injury if left undetected. Gmc needs to re-evaluate the VIN number ranges and notify all make/model/year owners immediately to check for fuel tank leakage and if necessary, cover the cost of replacement and repair. I have saved the fuel tank and repair receipts and can supply pictures of the defect if required/requested.

Filed Sep 17, 2014 · Fuel system · 123,000 miles · TN

Tl* the contact owns a 2004 gmc envoy xuv. The contact stated that the fuel was leaking underneath the vehicle. The vehicle was taken to the dealer for diagnostic testing. The technician diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 123,000.

Filed Aug 12, 2014 · Electrical, Fuel system · 36,350 miles · KY

Bought new and loved the ride.list price was over $42,000. Well maintained. 1st lost speedometer and other gauges. Replaced instrument cluster. 40k miles replaced blower motor. 60k miles window behind backseat just dropped. Replaced regulator (I think). 62k miles check engine light - replaced fuel cap then took to dealer - $600 replaced a oxygen sensors. Check engine light came back on a few days later with same code. Just driving with it now. 68k miles - replaced power steering pump.89k miles - driver side power window module burnt - replaced. 91k miles - while replacing driver side headlight found wire to light was melted. 98k miles rear speakers quite working. Probably a couple of things I have forgotten. 8-12-14 it has 99360 miles on it and still love the ride but have lost faith in gm. I have had 7 gm vehicles and will have no more after this one.some of these items have had a recall but not for this vehicle even though the same parts are in this one as the recalled vehicles.

Filed Mar 20, 2014 · Fuel system, Lights · 129,824 miles · PA

Went to replace head light bulb to find out that I had to replace the wiring do to it was melted. The filler neck on the fuel tank is cracked, causing an evap leak in witch I found out through a garage and 5 diff. Salvage yards. And last, 6 diff. Times will driving I lost power will driving. I had to turn the ignition off, wait about 3 sec. Before it would start and go. The first time was in the middle of an intersection and the rest happened while on a regular road. I explained to my wife what to do if this happens to her and it did once, the others while I was driving.

Filed Jul 15, 2013 · Fuel system · 107,000 miles · CA

Tl* the contact owns a 2004 gmv envoy SUV. The contact stated that after parking the vehicle, fuel was seen leaking from the fuel tank. The vehicle was taken to an independent mechanic for diagnosis where it was advised to the contact that the inlet check vale needed to be replaced. The vehicle was repaired but the problem persisted. The manufacturer was notified. The approximate failure mileage was 107,000.