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2004 GMC Envoy fuel system complaints

Page 2 of 3: complaints 11 to 40 of 67, newest first, as owners wrote them.

See the summary of 2004 GMC Envoy fuel system problems: which part fails, at what mileage and related recalls.

Filed Aug 16, 2017 · Fuel system · TN

Gas leak at gas tank and filler tube 14423 [xxx] took vehicle to dealer for recall, thy said thy ordered parts, that`s march/15/2016. No results witch is august/16/2017. Engine light on always showing the problem. Plus you smell gas at times in the envoy. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6). *jb

Filed Jun 12, 2017 · Fuel system · 190,000 miles · MI

Tl* the contact owns a 2004 gmc envoy. The contact stated that the fuel tank was leaking fuel. The vehicle was taken to an independent mechanic who diagnosed that an unknown part needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure, but did not offer any assistance. The failure mileage was 190,000.

Filed Apr 6, 2017 · Fuel system · 190,000 miles · VA

Fuel tank check valve mount separates from tank causing a leak. Gm will not fix this defect. This is a safety issue that could result in fire or explosion. I have seen many owners on the internet with same issue.

Filed Jan 12, 2017 · Fuel system · 107,300 miles · GA

P0455 ses light along with fuel tank hard to fill,fuel burping back up filler neck when cap is removed for filling tank,fuel around to of filler tube at gas cap before removal for filling,fuel spell with fuel cap on,first day the p0455 ses light came on replace the fuel cap with factory AC delco replacement cap.

Filed Dec 21, 2016 · Fuel system · 109,000 miles · NJ

Tl* the contact owns a 2004 gmc envoy. While the vehicle was parked, an abnormal fuel odor was present on the inside and outside of the vehicle. The contact stated that there was evidence of a fuel leak coming from the fuel filler neck. The vehicle was not diagnosed or repaired. The manufacturer was notified. The approximate failure mileage was 109,000. The VIN was not available. ..updated 05/05/17 *bf

Filed Nov 14, 2016 · Fuel system · 760,000 miles · CA

2004 xuv. 76000 gas tank has a leak , ABS module is out and there is no recalls for any of this itmes. Airbag light is always on sold new that way were. Ever able to repair it.

Filed Jun 20, 2016 · Fuel system · TN

Tl* the contact owns a 2004 gmc envoy. The contact noticed strong fuel fumes in and around the vehicle. The vehicle was taken to a dealer for diagnostic testing and repair. The manufacturer advised the contact to call the dealer. The failure mileage was not available. Updated 08/04/16

Filed Jun 1, 2016 · Body, Engine · 128,000 miles · MN · fire

Vehicle was being driving approximately at 55 MPH. Engine loss power, gas pedal lost resistance and went all the way down to the floor board. Vehicle was pulled over to the side of the road and engine was stalled and all the dash lights were flashing one and off. Engine started to have white smoke coming from under the hood. After a few minutes, the white smoke turned into black smoke and the engine caught on fire. Vehicle was engulfed in flames after a few minutes.

Filed May 13, 2016 · Fuel system · ME

Tl* the contact owns a 2004 gmc envoy. The contact received notification of a manufacturers recall on the fuel system however, the parts to do the repair was unavailable. The contact stated the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that the fuel tank was leaking. The manufacturer was made aware of the failure. The failure mileage was unknown. Parts distribution disconnect.

Filed Apr 22, 2016 · Fuel system · 65,000 miles · CA

Emission related problem, obd ii code p0410 secondary air injection valve check valve associated with air injection system problem, I had it replaced twice already with original part from dealer very well known problem with emission over this defective valve (water build up inside/malfunction)

Filed Dec 14, 2015 · Fuel system · 173,000 miles · NC

Tl* the contact owns a 2004 gmc envoy. The contact stated that while driving at 55 MPH, there were fuel fumes emitting from inside and outside of the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 173,000.

Filed Nov 27, 2015 · Fuel system · 4 miles · MI

Filler neck on gas tank has fractured causing gas vapors and possibly gas to escape the tank. I have been driving the vehicle with this condition present but have just received a notice from gmc indicating that they are aware of the problem but my vehicle is outside of the window they will cover for repairs.

Filed Nov 3, 2015 · Fuel system · OH

Tl* the contact owns a 2004 gmc envoy. While approaching a stop, the contact noticed fuel leaking from the vehicle and the fuel warning indicator illuminated. The failure recurred several times. The vehicle was not diagnosed or repaired. The vehicle was towed to the contact's residence. The manufacturer was not notified of the failure. The VIN was unknown. The failure mileage was unknown.

Filed Oct 28, 2015 · Electrical, Engine · 120,000 miles · MN · fire

Vehicle was being driven on a two way highway at approximately 55 MPH. Vehicle lost engine power while driving and the gas pedal lost resistance and went to the floor. Vehicle was steered over to the side of the road. While the vehicle was steered over to the side of the road, check engine and other dash lights started flashing chaotically. White smoke started coming from under the hood. Within a short time, white smoke turned into black smoke and then flames started to appears. The fire under the hood eventually continued to grow until it completely burned the engine compartment most of the first two rows of the interior before the firemen arrived and were able to put out the fire.

Filed Sep 24, 2015 · Fuel system · 133,000 miles · IN

Tl* the contact owns a 2004 gmc envoy. In march of 2015, the neck of the fuel tank fractured. The contact had the vehicle diagnosed by an independent mechanic who diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was notified. The failure mileage was 133,000. Updated 11/09/15*lj updated 12/09/15.

Filed Sep 10, 2015 · Fuel system · 168,000 miles · MA

Tl* the contact owns a 2004 gmc envoy. While the vehicle was idling, there was a strong fuel odor. The contact noticed the fuel was leaking out of the fuel tank. The vehicle was taken to an independent mechanic where it was diagnosed that the fuel tank ruptured and the entire fuel tank needed replacement along with the fuel pump and the fuel lines. The vehicle was not repaired due to the parts not being available. The manufacturer was notified of the failure. The approximate failure mileage was 168,000.

Filed May 4, 2015 · Fuel system · 157,000 miles · FL

Tl* the contact owns a 2004 gmc envoy. While the vehicle was parked, the contact noticed fuel leaking underneath. The vehicle was towed to an independent mechanic where it was diagnosed that there was a hole in the filler neck that needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 157,000. The VIN was not available.

Filed Jan 22, 2015 · Fuel system · 198,365 miles · NJ

I bought this car last december . Went to gas station , got home smelt fuel odor. There's no visible leaks , just fuel smell from top of tank. This is not a common problem , lot complaints online . I have kids , and this unsafe. There are no recalls for this , gm should recall and fix .

Filed Dec 16, 2014 · Fuel system · 103,000 miles · OH

2004 gmc envoy verified by sims buick-gmc-nissan warren, ohio, to have a leak in fuel tank around filler neck area. Smell of gas always around and inside of vehicle. Vehicle leaks gas when filled completely. Vehicle being repaired 12-17-14. Gm will not provide any help due to vehicle being 10 years old and over 100,000 miles.

Filed Nov 24, 2014 · Engine, Fuel system · 112,000 miles · ID

I purchased the vehicle march of 2014 from sunset motors in coeur d alene, id. The following day the car died and I took it back to the dealer where they told me the fuel pump needed replaced; which they replaced. I left the dealership after the repair was completed and filled my gas tank when I began to smell a strong odor of gas. I pulled away from the pump and looked under the vehicle to see gas leaking from what appeared to be the fuel tank. I took it back to the dealership and they said that the neck of the gas tank was cracked and they would repair it. I left with the vehicle after sunset motors stated the repair was done on the gas tank. The check engine light came on the following day. The code was reading p0455 large evap leak. I have tried replacing the gas cap as recommended by autozone where I took the vehicle to have the code read. The light continued to come on over the course of months. I recently took it to aamco after my vehicle started vibrating while in idle where they informed me that the crack in the neck of the fuel tank was still apparent and fuel tank needed replaced. After doing research I have found this is a common problem for this vehicle and gm had offered to extend the warranty when research into safety was done previously which was accepted and no recall was done. Gm has stated the warranty has expired. I feel that the leak in the neck of the fuel tank is a manufactures defect as there is no known reason for a crack to happen in the fuel tank. Like I said previously I have found numerous reports of this happening to others with the same vehicle. I feel that it is a safety concern and fear the possibilities of what could happen to my vehicle with myself and young children in the vehicle until I am able to afford to replace the fuel tank. I would appreciate this being looked in to and the safety around the defect.

Filed Nov 5, 2014 · Fuel system · FL

Strong odor of gas coming from inside and outside of vehicle. Truck is currently in shop to replace fuel sensor and fill neck.

Filed Oct 12, 2014 · Fuel system · 98,000 miles · MO

I have a 2004 gmc envoy 4.2 that has been smelling of gas for a couple of years. My service light comes on. There is a crack in my fuel tank and gas literally leaks out of the tank and runs onto the ground, if I fill my tank up all the way. Originally, the recall didn't include 2004's, but now it says: "the expanded policy covers my 2002-2004 trailblazer ext, gmc envoy xl, and gmc envoy xuv vehicles". How do I go about getting this fuel tank replaced for free under the recall? I did not receive a recall letter in the mail, and when I put my VIN# in the search, it says there are no open recalls, but my vehicle obviously falls into the expanded recall policy. My vehicle info: VIN: [xxx] year: 2004 make: gmc model: envoy xl 370 the federal safety agency action number : pe07014agency recall campaign number : n/a information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Filed Aug 7, 2014 · Fuel system · 94,000 miles · TX

Tl* the contact owns a 2004 gmc envoy. The contact stated that while parked, an odor of fuel emitted outside of the vehicle and fuel was visible on the ground. The vehicle was taken to an authorized dealer, who informed that the fuel tank needed to be replaced. The contact performed a temporary repair himself however, the failure recurred. The vehicle had not been repaired. The manufacturer was notified of the failure. The approximate failure mileage was 94,000.

Filed Aug 3, 2014 · Engine, Fuel system · 154,000 miles · VA

I will cut the car on and reduced engine power light comes on and the car idols hard then cuts off while driving . I read on internet alit of gm vehicles have this problem just wondering is there a recall? Also check engine light and reduced engine power light will not cut off.

Filed Jul 21, 2014 · Fuel system · 103,000 miles · IN

Check engine light came on, took my truck to the mechanic to have it checked and testing showed codes of fuel evap leak. I had to get this fixed as I was due to get my registration renewed. Got the vehicle back went for emissions test and the"check engine light" popped up again just as emission test was being done!!!. I could not believe it! So not only did I incur cost of mechanic but the vehicle failed the emissions test. The tech at the emissions center said the codes showed "fuel evap leak" detected., while driving home from the emissions test I smelled a strong gas odor, pulled into my garage and looked under the vehicle and it was not leaking however my whole garage stunk of gas. My garage is attached to my house, let the dog out and the dog even sneezed!.... Being a weekend and my only way of transportation I drove the car as little as possible. Monday took the car back to the shop and the tech noticed the strong odor , later the technician called me to tell me that the lines to fuel tank and the fuel tank needed to be replaced as they were leaking but only when the vehicle was mobile!!!!!. He also told me that the vehicle was a fire hazard and I could not drive the vehicle. Now what! I had to get this fixed as I need the vehicle to get to work. The additional cost was $960 not to mention the extension I had to pay the dmv to extend my renewal registration. Had the vehicle back a week now, no more gas smell but lord and behold the "check engine light" just popped up again! This vehicle only has 103k and very well taken care of..the mechanic says the code is still reading "fuel evap leak" . Somebody please help.!!!!!!! It seems as tho I am not the only envoy owner with this problem!!!!!! I loved this vehicle but totally disgusted and disappointed in gmc.

Filed Apr 11, 2014 · Fuel system · OK

Gmc has refused to repair/replace a faulty fuel tank. Instead gmc has asked that I pay for the repair $1567.00. Apparently, several gmc envoy owners have complained about cracks in the fuel tank. Gmc has determined unless the crack occurred within 36,000 miles of purchasing the car, it is the owners responsibility to fix the vehicle. My vehicle has been ruled unsafe to drive by a gmc technician. My children are riding in a vehicle that was faulty from the date of purchase. I am so disappointed in gmc.

Filed Feb 24, 2014 · Fuel system · 125,000 miles · ME

My service light came on during the summer of 2013 and diagnostics were completed stating that there was a pressure issue, then later in the fall, noticed fuel smell at time of fueling. Took car to shop to get checked, shop owner found recall for injuries demonstrated in my fuel system. Moved car to gmc dealer for official diagnostics, they stated that my car was actually a 2003, since it was sold in dec of that year and would not be eligible. I then found a recall notice published in 2007 that included 2002 and 2003 vehicles with the initial recall. Gmc told me that they did not have to cover warranty because it was a voluntary recall(they could not explain in a satisfactory way how this affected me as a consumer). The federal safety agency action # is pe07014. At the time of the symptoms, my car had less than 130,000 miles on it (as it has just 130 k on it now) and was just under 10 years old.

Filed Feb 3, 2014 · Electrical, Fuel system · 83,661 miles · FL

I have had an overwhelming smell of gasoline for weeks and my speedometer was only working intermittently. I took my car to an auto store and had them put it on the computer the code read small evap leak so I bought a new gas cap to attempt to resolve the issue. That didn't work so I took my car to the mechanic for it to be checked out as my check engine light came back on. On the first visit he scanned the computer and codes read po 442 & 445 ? Small/large emission leak, he checked all components and could find nothing. I took my car back as the speedometer issue was getting worse and the gas smell was still present the same code came up for the emission/evap leak and still nothing for the speedometer issue. He then did a smoke test and found that there was a crack in the filler neck of the plastic gas tank that cannot be repaired and must be replaced. He replaced the speedometer sender which still did not fix the issue. After much research I have found both of these issues to be a serious problem with other envoy owners. I would like to know why there has not been a recall on these parts and why gmc is leaving the cost of repairs up to the owners. These are manufacture??s defects. This is supposed to be a reputable company. I have called into gmc support and they as well as staff at a gmc dealership stated that this was the same issue as was stated in a recall but my VIN number wasn't included so no financial help was given. $1,215.29 later I have a new gas tank and my speedometer still does not work. This is ridiculous... Take ownership for your product malfunctions!!! How many complaints does there need to be before a recall is issued on these vehicle issues?

Filed Nov 17, 2013 · Fuel system · CA

I went to get my vehicle smoged and the smog tech let me know I have a leak from a clamp. When I got home I went to replace the clamp and saw that the neck on the gas tank was completely broken and that was where the actually leak was coming from. Apparently this is a big problem with other peoples gmc envoy's, it is very dangerous, and the neck is made out of plastic. Now I am at a loss of a car until I can afford to fix it. This defect should be replaced by the manufacturer not by the owners.

Filed Nov 7, 2013 · Fuel system · 110,000 miles · AZ

The fuel tank neck where the fuel goes into the vehicle then down to the gas tank is cracked which is causing a gas leak & vapors.

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