Check a VIN

GMC Envoy fuel pump problems

57 of the 2,460 owner complaints about the GMC Envoy describe fuel pump failure, most of them for the 2002 model year.

owner complaints
57
worst model year
2002
typical repair cost reported
$800
typical mileage
77,000
Is there a fix? There is 1 recall for this area of the car. See below

By model year

What owners say

Filed Dec 8, 2021 · Engine, Fuel system · 270,319 miles · WV

The contact owns a 2006 GMC Envoy. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power. The failure occurred on three separate occasions. The vehicle was taken to an independent mechanic and diagnosed with fuel pump and fuel pump sensor failure. The fuel pump and fuel pump sensor needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 270,319.

Filed Aug 18, 2020 · Fuel system · 173,000 miles · MI

Tl* the contact owns a 2002 gmc envoy. The contact stated that while operating the vehicle, an odor of fuel was present inside and outside of the vehicle. Also at times, fuel was seen on the pavement underneath the vehicle. The vehicle was taken to an independent mechanic who diagnosed the vehicle and stated that the fuel pump connection line was defective and needed to be replaced. The vehicle was not yet repaired. The local dealer and manufacturer were not notified of the failure. The failure mileage was 173,000. Invalid VIN.

Filed Sep 18, 2017 · Fuel system · 147,000 miles · NY

Fuel odor -strong, from region of fuel tank. Loss of fuel while driving, far more than normal useage! Investigation shows faulty tank to fill line connection at tank 'spout'. Or fault at fuel pump area- hidden on top of tank. Parked strong gas odor. Driving or on grade, fuel loss !

Filed Sep 8, 2016 · Fuel system · 145,000 miles · OH

Tl* the contact owns a 2003 gmc envoy. While the vehicle was in the garage and while driving, the odor of fuel was present. The vehicle would also shudder and hesitate while driving. The vehicle was taken to the dealer where it was diagnosed that the fuel pump was faulty and needed to be replaced. The manufacturer was notified of the failure. The failure mileage was 145,000.

Filed Mar 4, 2016 · Fuel system · 141,000 miles · CA

Tl* the contact owns a 2002 gmc envoy. While driving the vehicle to the dealer at 60 MPH, the vehicle stalled without warning. The contact was able to coast the vehicle off the road. The vehicle failed to restart and was towed to the dealer where it was diagnosed that the fuel pump failed. The fuel pump was repaired and the contact was advised not to fill the tank above half. When the contact placed fuel in the vehicle, it leaked onto the ground. The manufacturer was notified of the failures. The approximate failure mileage was 141,000. Updated 04/21/2016*lj

Filed Oct 30, 2015 · Brakes, Fuel system · 190,000 miles · AR

Where the top of the nesk of the fuel tank meets the fuel pump it is broken where the 2 meet. Fuel vapors, as well as actual fuel leaking on the ground r both present. Stationary , as well as, in motion.

Filed Sep 10, 2015 · Fuel system · 168,000 miles · MA

Tl* the contact owns a 2004 gmc envoy. While the vehicle was idling, there was a strong fuel odor. The contact noticed the fuel was leaking out of the fuel tank. The vehicle was taken to an independent mechanic where it was diagnosed that the fuel tank ruptured and the entire fuel tank needed replacement along with the fuel pump and the fuel lines. The vehicle was not repaired due to the parts not being available. The manufacturer was notified of the failure. The approximate failure mileage was 168,000.

Filed Aug 7, 2015 · Fuel system · 101,250 miles · OH

I smelled a strong odor of gasoline while the vehicle was parked outside my residence. Performed a walk around inspection and found no visible signs of fuel leakage. Opened the hood and had no visible signs of leakage. Envoy is hard to start but once started continues to run with no issues. Gasoline fumes are evident in the cab while parked but disperse when moving down the road. Upon stopping in traffic, fumes immediately become very strong in the cab. Researching on line similar situations, it appears that there is a problem on top of the gas tank. Checked under the envoy and noticed some minor streaking on the tank. I have stopped driving the vehicle until I can get the vehicle repaired. Assuming it is the same fuel pump erosion issue, the estimated cost to repair is between $650 and $900. Ma 10/6 the consumer stated after removing the gas tank, he attempted to remove the fuel lines from the fuel pump. The metal lines broke off at the top of the fuel pump as he attempted to remove the clips holding the lines on to the fuel pump. The top of the fuel pump and the associated metal line were rusted beyond repair. It appeared the metal lines as part of the fuel pump were spraying fuel on the top of the fuel tank when the pump was running. The design of the top of the tank with the fuel pump provided a bowl on the top of the tank where the fuel pump was located allowing salt water to pool on top of the tank during the winter driving season. The fuel pump was replaced and the tank was re-installed. Updated 03/01/16.

Filed May 9, 2015 · Fuel system · 200 miles · ND

I could smell gas and my son a mechanic looked at it and said it is leaking on the two lines that come out the top of the fuel pump.

Filed Apr 17, 2015 · Electrical, Fuel system · 77,000 miles · MN

Ignition switch failure at speed causing loss of power to fuel pump which ultimately meant loss of power to vehicle at freeway speeds. Was told by gm that there is no recall on this particular ignition switch at this time.

Related recalls

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported August 23, 2002 · 136,511 vehicles affected
What is wrong
On certain sport utility vehicles, a fuel filter fitting can become disconnected. If this were to occur while attempting to start the engine, a no-start condition would result and fuel would be pumped out the fuel filter onto the ground.
Risk
If the fitting becomes disconnected while the vehicle is in motion, the engine would stop due to inadequate fuel supply and cause a loss of power steering assist. If an ignition source were present, fuel leakage from a disconnected fuel filter fitting could result in a fire.
Remedy
Dealers will replace the fuel filter quick connect retainers. Owner notification began september 20, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1‑800‑222‑1020. Gmc at 1‑800‑462‑8782, or oldsmobile at 1‑800‑442‑6537.

Recall number 02V121000 · Recall details

Questions about the GMC Envoy fuel pump

Which GMC Envoy years have fuel pump failure problems?

The model years with the most reports are 2002 (16 complaints), 2003 (13 complaints) and 2005 (13 complaints).

How much does it cost to fix fuel pump failure on the GMC Envoy?

Owners who mentioned a price put the repair at about $800 (median of 14 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

VIN decoder

See the problems and recalls for an exact car

Buying a used GMC Envoy?

Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.

Check its history