Hyundai Kona fire or smoke problems

Filed Oct 13, 2026 · Engine · 53,976 miles · SC

The contact owns a 2020 Hyundai Kona. The contact stated that while driving at 35 MPH, the accelerator pedal was depressed, but the vehicle hesitated, and there was white smoke coming from the exhaust. The vehicle was towed to an independent mechanic, where the contact was advised to take the vehicle to a dealer. The dealer was made aware of the failure. The contact referenced an unknown recall; however, the VIN was not associated with a recall related to the failure. The manufacturer was made aware of the failure. The failure mileage was approximately 53,976.

Filed Sep 30, 2026 · Engine · IA

On September 11, 2026, while driving my 2019 Hyundai Kona Limited 1.6L Turbo on the highway, the vehicle suffered a sudden and dangerous loss of propulsion. The engine began vibrating violently, lost power significantly, and a strong chemical burning smell entered the cabin. I was forced to pull over immediately in traffic to avoid a catastrophic fire or highway collision. The vehicle had to be towed to McGrath Hyundai. The official dealership inspection (RO# 949326) confirmed severe internal manufacturing defects: cylinder wall scoring on cylinders 2, 3, and 4 due to premature piston ring wear, which caused massive oil fouling on the spark plugs and total ignition failure. This defect creates an immediate highway safety hazard and risk of engine fire due to oil entering the combustion chamber. Hyundai Motor America refuses to issue a safety recall for this 1.6L Gamma engine defect, leaving consumers driving unsafe vehicles with active loans.

Filed Jul 3, 2026 · Engine · NJ · fire

The Kona was driven a 1/2 hour before parking the vehicle. The Kona was turned off. Within 5 minutes smoke began wafting from under the hood. When I opened the hood to inspect I found the engine & underside of the hood was engulfed in flames. I closed the hood immediately. The Kona fully ignited with minor explosions & burnt completely to the metal frame within 25 minutes.

Filed May 22, 2026 · Engine · 78,000 miles · TX

The contact owns a 2019 Hyundai Kona. The contact observed excessive oil consumption, which has progressively caused the vehicle to stall 2 to 3 times per week. While the engine can be restarted, it idles and runs roughly immediately afterward. Additionally, the contact noted a distinct smell of burning oil exiting from the exhaust system. The contact referenced the federal safety agency Campaign Number: 21V301000 (ENGINE) however, the VIN was not included in the recall repair. The vehicle was taken to a independent mechanic where it was diagnosed to have excessive oil consumption. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 78,000.

Filed Apr 1, 2026 · NY · fire

On 3/29/26 my Kona caught fire while parked in the front left side of the engine and burned completely within eight minutes. This is not an electric car. Prior to that I drove the car all day with no incident. It was later in the evening around 5:40 PM. I had driven from my house to a restaurant which is about 6.8 miles from my house. I parked my car and then my son-in-law noticed that my engine was smoking. My husband went to check to see if it was the radiator, but he noticed that it was fire and we called [XXX] . I know there are no recalls for my car, but I wanted to report it to you. The car only had 44,900 miles on it and was only serviced by West Nyack Hyundai. The last service was on 1/19/26. If you have any questions, you can email me at [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Mar 9, 2026 · Engine · 121,334 miles · GA

The contact owns a 2021 Hyundai Kona. The contact stated that while attempting to accelerate from a stop and while driving at various speeds, the vehicle stalled unexpectedly. The vehicle was coasted to the side of the road, and the vehicle was turned off and restarted, and continued driving. The check engine warning light was illuminated. The vehicle was taken to Auto Zone, where it was determined that the spark plugs had failed and needed to be replaced. The spark plugs were replaced; however, the check engine warning light remained illuminated, and the vehicle stalled. The failure had occurred three times; however, the last time, the vehicle failed to restart, and there was smoke coming from underneath the hood. The vehicle was towed to the dealer to be diagnosed. The contact was informed that the turbocharger and the piston rings had failed, and the engine needed to be replaced. The vehicle was not repaired. The vehicle was towed back to the residence. The contact became aware of the federal safety agency Campaign Number: 21V301000 (Engine); however, the VIN was not included. The manufacturer was not informed of the failure. The failure mileage was 121,334

Filed Jan 22, 2026 · Engine · IL

I was traveling on the interstate when my car began to slow down and the RPMs kept going up. I pulled over on the side of the highway and turned the motor off. I waited 10 minutes and started the car again thinking it was just a misfire. The motor began making weird noises and shaking. My engine like came on the dashboard display reported major malfunction get help. I was told by my mechanic that I was lucky the car did not catch on fire. He determined that pistons 1 and 3 were misfiring. He said it was being flooded with fuel. I have complained about the excessive burning of oil and that there must be an issue. Several have been recalled but not specific car.

Filed Jul 29, 2025 · Engine · WA · fire · 1 injury

On May 5, 2025, my 2018 Hyundai Kona burst into flames in my garage and completely destroyed my Kona, Dodge Ram 1500 parked adjacent to it and my home along with its contents. Both vehicles and my home were deemed “a total loss” by the insurance company. The Kona engine compartment burst into flames after a short trip to the store. If the front door had not been locked, forcing my wife to go through the garage, we would have been unaware of the fire until it had reached the interior of the house setting off the alarms. As it was, I received smoke inhalation and a partially collapsed lung while attempting to put out the fire and while trying to put the burning Kona in neutral to push it out of the garage. The 2018 Kona is not safe as it can burst into flames under normal operation and without any warning potentially resulting in injury or death of the occupants or emergency response crews. Research indicates my 2018 KONA has no recalls; however, it has the same G4FJ engine and is manufactured at the same facility as several other Hyundai models that have been recalled for fires in the engine compartment. The Hyundai Veloster has a class-action settlement for engine failure & fires. Also, the Hyundai Tucson has an ABS module fire recall and shared electrical layout. Furthermore, Australia issued a Kona fire-related recall in 2019 due to brake tube routing near the exhaust system. Fire investigators have inspected the vehicle and determined the origin of the fire is the Kona. Hyundai inspected the Kona and failed to take any responsibility nor notify other 2018 Kona owners. There was no prior warning my 2018 Kona was having any problems. The only indication was a faint burning smell my wife noticed when she got out of the vehicle to collect the mail on the day of the fire. At the time, she contributed the burning smell to the neighbors burn pile. The insurance company has removed the Kona, and it should be available for inspection at their facility.

Filed Sep 16, 2024 · Engine · FL · fire

I had a 2021 Hyundai Kona limited. On Friday 09/13/2024 my engine caught fire and my car was a total loss. Minutes before the fire I noticed some smoke, all of my dash lights came on and the car shut down. Seconds after stopping the vehicle and getting out the whole engine went up in flames. There are recalls active for my make model and year, nothing for my specific vin number but will be reaching out to Hyundai corporate to see if they want to come look at the car, in case it needs to be added to the recall list.

Filed May 16, 2024 · Engine · 46,000 miles · MD · fire

The contact owned a 2019 Hyundai Kona. The contact stated that while stopped at an intersection, he observed smoke emanating from the engine compartment. The vehicle was steered into a parking lot where he opened the hood and he observed flames coming from the engine. A police report was filed. The fire department extinguished the fire. The vehicle was taken to a salvage lot. The manufacturer was notified of the failure. The failure mileage was 46,000.