2025 Hyundai Santa Fe Hybrid engine problems

Filed Nov 5, 2026 · Engine, Fuel system · 14,362 miles · FL

The contact owns a 2025 Hyundai Santa Fe Hybrid. The contact stated that while driving 75 MPH, the vehicle unexpectedly lost power and decelerated to 30 MPH. While in heavy traffic, the contact pulled over to the side of the road, waited for the battery to charge, and drove to the dealer at a slow speed. The dealer inspected the vehicle and associated the failure with low ethanol and heavy contaminants in the fuel. The fuel pump was replaced, and a fuel injector service was performed, but 30 days later the failure reoccurred. The high-pressure fuel pump and the high-pressure fuel pump sensor were replaced and repaired. The contact stated that several days after the repair, the check engine warning light was illuminated. The vehicle was returned to the same dealer, and the contact was informed of a catalytic converter failure caused by the contaminated fuel. The manufacturer was made aware of the failure by phone. The failure mileage was approximately 14,362.

Filed Oct 10, 2026 · Engine, Fuel system · KS

Vehicle intermittently fails to accelerate, usually happens after vehicle has been sitting 10 hours or longer. Had back to dealership 4 times, 3 times dealer was unable to reproduce concern. 4th visit dealer installed injectors, concern seemed to be gone for about 2 months but is back again.

Filed Oct 8, 2026 · Electrical, Engine · FL

Driving vehicle on surface street, engine would not accelerate past 3000 RPM. No immediate codes or warnings, backed off gas pedal and went to accelerate again. This time many warnings illuminated. Second report from myself for same issue. Wife has had the vehicle in for same problem 4 times, last time was last week.

Filed Oct 1, 2026 · Acceleration, Engine · VA

The vehicle repeatedly loses motive power while being driven at highway speed. It slows even with the accelerator pressed to the floor, does not shift into higher gears, and drops to 40 to 50 mph. On [XXX], the vehicle lost power at highway speed while I was driving. I had to stop on the shoulder of the hwy. The vehicle could not be driven and was towed to the dealer. The dealer opened R.O. No. [XXX] on 9-3, recording mileage in of 23,595. It inspected the vehicle and confirmed the concern. It replaced the fuel rail pressure sensor (Part No. 35342-2M400) under warranty, confirmed a good idle with no codes, and performed a test drive of about three miles. The dealer reported the vehicle ready on 9-15-26; mileage out 23,596. On [XXX], within a few miles of picking up the vehicle after the first repair, the malfunction indicator lamp illuminated. We returned the vehicle to the dealer the same day; the dealer recorded the mileage in as 23,602. The MyHyundai app shows active Diagnostic Trouble Code P00BD00 (Mass or Volume Air Flow "A" Circuit Range/Performance — Air Flow Too High), powertrain system, recorded at 23,600 miles, with a listed date of [XXX]. The dealer returned the vehicle on [XXX]. On [XXX], four days after the 2nd repair, we brought the vehicle back to the dealer. We reported that it was idling high, at about 1,200 to 1,900 RPM while stopped, and that we had heard a low clicking sound since the repair. The dealer did not keep the vehicle. The next morning, [XXX], about 7 miles from home, the vehicle lost power on a bridge on [XXX]. It slowed to about 50 miles per hour and did not appear to shift. I stopped on the bridge with my [XXX] daughter in the car. VDOT responded. My husband and I switched cars. [XXX] then drove the vehicle. After about two miles it again lost power, and he had to leave the highway and use secondary roads at low speed to get to the dealer. The car is currently at the dealership. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 23, 2026 · Acceleration, Engine · SC

The primary component failure is within the hybrid powertrain control architecture, specifically involving the transmission control system or internal transmission clutches/modules (TCM/HEV control module). The vehicle utilizes a 6-speed automatic transmission integrated with an electric motor. During highway cruising, the transmission locks into a single gear ratio or a protective "limp mode," resulting in a total loss of normal acceleration despite high engine RPMs. The vehicle and its components are fully intact and available for inspection upon request. My safety and the safety of others were put at severe risk because the sudden, unexpected loss of acceleration occurred while traveling at highway speeds in active traffic. When the transmission locked and power cut out, the vehicle rapidly shed speed and dropped to a hazardous 20-35 mph on a high-speed roadway. This created an immediate, extreme risk of a high-speed rear-end collision from vehicles traveling behind me, forcing me to make defensive lane changes toward the shoulder without normal engine power to navigate safely. This happens without warning no notices or errors pop up when it happens. The issue is intermittent and has been presented to an authorized Hyundai dealership technician multiple times. Because the vehicle often resets its communication modules and temporary limp-mode parameters once the ignition cycle is turned completely off and back on, the dealership technicians have encountered difficulty pulling permanent historical diagnostic trouble codes (DTCs). However, the failure patterns match a widely documented, repeating issue among 2025 Santa Fe Hybrid owners regarding HEV torque calculation or loose engine wiring harness pin tension

Filed Sep 19, 2026 · Electrical, Engine · TX

While driving on a highway at approximately 60 MPH, the vehicle abruptly suffered a catastrophic loss of power and entered "Limp Mode," creating a severe safety hazard on the roadway. The vehicle was safely maneuvered and pulled over to the side of the road. Upon shutting the vehicle down and attempting to restart it after a few minutes, the powertrain completely failed to engage, refusing to shift into either Drive or Reverse. The vehicle became entirely disabled and required a flatbed tow to the dealership. ​Dashboard Warning Messages: - ​"Transmission Control System" - ​"Check Hybrid System" ​Diagnostic Trouble Codes (DTCs): - ​P177700 (Transmission / Hybrid Powertrain Control Malfunction) - ​P178400 (Transmission Control System / Electric Oil Pump or Actuator Circuit Fault)

Filed Sep 14, 2026 · Electrical, Engine · GA

**What component or system failed, and is it available for inspection?** The vehicle's electrical/power system failed, causing a complete loss of power while driving. This is the fourth occurrence of this failure. The vehicle is currently at the Hyundai dealership and available for inspection. **How was your safety or the safety of others put at risk?** The power failure occurred while driving on a busy road. The driver struggled to safely maneuver the vehicle (executing a U-turn) to get out of traffic and reach a safe location. The vehicle had to be towed as a result. **Has the problem been reproduced or confirmed by a dealer or independent service center?** The vehicle has been brought to the Hyundai dealership for this same issue four times. As of the most recent update, the dealership has not been able to identify the root cause or confirm a fix. **Has the vehicle or component been inspected by the manufacturer, police, insurance representatives, or others?** The vehicle is currently with the Hyundai dealership (manufacturer-affiliated) for the fourth time for inspection related to this issue. No inspection by police or insurance has been reported. **Were there any warning lamps, messages, or other symptoms prior to the failure, and when did they first appear?** There were no warning lamps, messages, or other symptoms prior to the failure. Warning lamps/messages appeared only after the vehicle lost power.

Filed Sep 9, 2026 · Engine · NC

The car suddenly loses acceleration; the engine still runs and revs to ~3,000 RPM. The car can't drive over 35mph; no check engine light at all. The dealer said a high-pressure fuel pump caused it and replaced it under warranty; after 3 days, the same problem happened again. This is extremely dangerous if the vehicle is on a highway and suddenly loses acceleration. This could be fatal for the driver and other vehicles around it.

Filed Sep 4, 2026 · Acceleration, Engine · TX

First Incident – XXX Weekend ([XXX]) Accelerating at an on-ramp to a major highway (I-37S) in [XXX], vehicle suddenly lost power. Speed dropped from 60 mph to 45 mph, then 28 mph, in a 65 mph zone during rush hour traffic. No apparent cause: had ¾ tank of fuel, a clean maintenance history, and no prior issues. Managed to reach the shoulder and, after several minutes, able to exit the highway. Vehicle would not accelerate above 35–45 mph and stayed around 30mph, and the hybrid battery showed less than 25% charge. Notified Red McCombs Hyundai (original seller). When a loaner vehicle became available, we brought the Santa Fe in. After a week, the dealership stated they could not duplicate the problem and returned the vehicle to us. Second Incident – XXX ([XXX]) On a planned trip from [XXX] to [XXX], again experienced a sudden and severe loss of power. While merging onto I‑10W, in [XXX], the vehicle speed dropped from 80 mph to 60, then 50, then 38 mph. Able to avoid a collision because of an unusually wide median where I could safely stop. Used GPS to find a local Hyundai dealer - Casa Hyundai of [XXX] - and drove there, using surface roads only. Turned vehicle in for maintenance and continued trip using a loaner vehicle. Casa Hyundai reported, days later, that despite logged error messages indicating problem with hybrid system and advising user to immediately stop, they were unable to isolate problem. Third Incident – XXX (Unknown location in [XXX]) Entering I-10E after fuel stop (80mph zone) and accelerating hard on a slight incline, again experienced sudden loss of power, slowing to less than 40 mph. Drove on shoulder for two miles to next exit 284 and stopped w/motor running to recharge. No error codes or warnings displayed on dash. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 2, 2026 · Engine, Fuel system · NV

While driving, the vehicle suddenly lost motive power on the highway and would not accelerate beyond approximately 20 mph despite accelerator input. There were no warning lights or check-engine light. The condition created a safety hazard because the vehicle could not maintain normal traffic speed. Hyundai dealer has been unable to determine the cause on other vehicles with the same problem, and was trying to discourage me from reporting this. They also said that they'd keep the car for 3 days, and likely return it with no diagnosis, so do I really want to go through this? They seemed unconcerned that this is a very dangerous issue in a highway.