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2002 Hyundai Sonata fuel system problems

25 complaints (8% of all complaints for this car). Typical mileage when it fails: 96,000. 1 crash reported.

owner complaints
25
of this car's complaints
8%
typical mileage
96,000
crashes
1
recalls
2

Which part fails

  • Storage: tank assembly
    4
  • Storage: tank assembly: filler pipe and cap
    1
  • Storage
    1
  • Delivery: fuel pump
    1
  • Delivery
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Hyundai Sonata fuel system problems in other years

1990200020052010201520202025

Related recalls

Fuel system, gasoline: storageReported July 26, 2004 · 919 vehicles affected
What is wrong
Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 301, "fuel system integrity" a valve on the fuel tank assembly may not close properly. If a vehicle rolls over and the fuel tank assembly valve is not properly closed, fuel spillage may occur.
Risk
Fuel spillage in the presence of an ignition source may result in a fire.
Remedy
Dealers will install an additional fuel tank assembly valve. The recall began on october 5, 2004. Owners should contact hyundai de puerto rico at 1‑800‑981‑0188.

Recall number 04V369000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported April 9, 2004 · 263,968 vehicles affected
What is wrong
Some passenger vehicles contain a fuel tank assembly valve that may not close properly. If a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage may occur.
Risk
Fuel spillage in the presence of an ignition source may result in a fire.
Remedy
Dealers will install an additional fuel tank assembly valve. Owner notification began on june 30, 2004. Owners should contact hyundai at 1‑800‑633‑5151.

Recall number 04V178000 · Recall details

What 2002 Hyundai Sonata owners say

Most recent owner complaints, unedited.

Filed Dec 13, 2018 · Fuel system · 171,000 miles · CA

Gas tank will not normally accept gas and clicks off every 5 cents worth that is pumped. After 3 gallons and 15 minutes later, the tank spits out the gas. This problem is so chronic the attendants at costco gas told me many sonatas have this issue. Recall or class action lawsuit?

Filed Feb 1, 2016 · Fuel system, Suspension · TN

Server subframe rust right side about to break and not taking gas in fuel tank

Filed Apr 29, 2015 · Fuel system · 100,000 miles · FL

Tl* the contact owns a 2002 hyundai sonata. While attempting to refuel the vehicle, the fuel tank failed to accept the fuel. The vehicle was not taken to the dealer nor an independent mechanic. No repairs were made to the vehicle. The manufacturer was not made aware of the failure. The failure mileage was 100,000.

Filed Jan 13, 2014 · Brakes, Fuel system · 50,000 miles · NJ

We had our vehicle warrantied for the rotten frame on our vehicle last year. At that point you would think hyundai would have warned us that our brake lines were swiss cheese just like our frame, these cars rot out, the entire vehicle is a death trap. The brake lines broke 3 times in the past 6 months after sections were already replaced. These vehicles need all the brake and fuel lines replaced immediately!!! This is not routine maintenance and should be recalled immediately!! The power steering line rotted out 5 years ago, this car was made out of really crappy metal. Dangerous vehicle. Everything on this vehicle is rotted out beyond what is normal, the wheels, the brake drums, everything on these vehicles rot to the point of swiss cheese. After 10 years these vehicles are very unsafe. Our vehicle only has 50,000 miles on it.

Filed Sep 30, 2013 · Fuel system · 96,000 miles · OH

Fuel tank has split in half due to poor welding. Seems to be very similar to the issue with 1998 hyundai sonata. 3-4 gallons of gas leaked onto the ground within a few hours.

Filed May 4, 2013 · Acceleration, Engine · PA · crash

Throttle body got stuck wide open there us a pic of this in gettysburg times I got video of the car going wild my car drove into a support line and there was nothing I could do. Hamilton hyundai - chambersburg, pa had a few mechanics come and they told me to clean the throttle cause it was sticking I have not done so and will not until they admit there an issue I could have been killed.

Filed Aug 8, 2012 · Fuel system · 130,000 miles · SC

Tl* the contact owns a 2002 hyundai sonata. The contact stated that while refueling, fuel spilled out from the filler neck. The contact also stated that the vehicle would only accept a small quantity of fuel before the fuel spilled. The vehicle was taken to an authorized dealer and the contact was informed that there was a failure within the fuel tank. The vehicle was not repaired. The failure occurred intermittently and had occurred more frequently in recent months. The dealer informed the contact that the vehicle was not included in the recall associated with the federal safety agency campaign id number 04v178000 (fuel system, gasoline:storage:tank assembly). The manufacturer was not made aware of the failure. The failure mileage was 130,000.

Filed Dec 6, 2011 · Fuel system · 85,000 miles · NJ

Not many seem to know the solution here. After much research online and going to a mechanic site... I spent $250 on a canister,,, valve... And filter... That was suppose to fix the problem. No go there. So now I much contact hyundai again.... After their only advice was to bring it to a dealer. The dealer sold me the parts and said that this would fix it. Just want to point out that there are many consumer's online that are searching for an answer. Imagine all of a sudden.... Your car that you have maintained and kept in good shape... No longer lets you put gas in the tank.

Filed Oct 17, 2011 · Fuel system · VA

My vehicle had a recall on it in 2004 for the fuel system, gasoline storage and fuel system, gasoline: storage: tank assembly. According to the home office the valve fix was installed on my vehicle in 2005, I have no record of the installation. In 2011 my vehicle broke down and I had it towed to a shop. It turned out to be the fuel pump, so I had it replaced with a new fuel pump I purchased at an auto supply shop. After the installation of the new fuel pump my vehicle would hesitate to start, the gas was taking to long to get to the injectors. After researching I found out about the recall not remembering anything about it or having a valve installed. My question is on such an important recall why isn't there notice at the auto supply stores on vehicles and parts on recall. A raised flag if you will, so when I (someone) go to purchase the new fuel pump a notice would have come up about the recall. Now the hyundai corporation refuse to fix this very serious problem without cost to me. I think it is hyundai responsibility to get the word out in every avenue available out there about the recall. They knew the fuel pump was bound to fail one day and had to be replaced. Going back to the dealer (who was the only one who knew about the recall) is an option not the only option.

Filed Mar 15, 2011 · Fuel system · 71,000 miles · TN

I recently took my 2002 hyundai sonata to kroger gas station to fill up my tank that was on 1/4 full. However, when I got there and started to pump my gas it started out by only pumping out $0.05 of gas before the pump clicked off. Then it only was pumping $0.03 of gas before it clicked off. I tried to gingerly squeeze the handle to make it pretty much drip out, but that was not working either because it kept shutting off. I ended up going to a bp gas station bc I thought maybe it could have been the kroger pump, but the same thing happened. I ended up pumping $16 of gas which took me about 10 minutes to do! I have 71,000 miles on my car and just started having this problem 2 days ago. Gas will not pump more then a few cents before it shuts off and I am worried that I will run out of gas as well because I don't want to fill it up either if people have problem with gas spewing out.

Questions about the 2002 Hyundai Sonata fuel system

Does the 2002 Hyundai Sonata have fuel system problems?

Owners have filed 25 complaints about the fuel system of the 2002 Hyundai Sonata, 8% of all its complaints.

At what mileage do 2002 Hyundai Sonata fuel system problems start?

The typical (median) mileage in owner complaints is 96,000 miles.

Was there a recall on the 2002 Hyundai Sonata fuel system?

Yes, 2 recalls: 04V369000, 04V178000. Check your VIN to see if your car still needs the free repair.

What year does the Hyundai Sonata have the most fuel system problems?

The Hyundai Sonata model years with the most fuel system complaints are 2013 (213 complaints), 2011 (135 complaints) and 2012 (117 complaints).

Other 2002 Hyundai Sonata problems

Body 88Suspension 63Airbags 51Brakes 26Steering 24Electrical 23Engine 21Transmission 11Wheels 11Tires 10Locks 9Acceleration 8Seat belts 5Driver assistance 4Visibility 3Lights 2

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