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2004 Hyundai Sonata suspension complaints

Page 2 of 3: complaints 11 to 40 of 56, newest first, as owners wrote them.

See the summary of 2004 Hyundai Sonata suspension problems: which part fails, at what mileage and related recalls.

Filed Feb 20, 2021 · Electrical, Suspension · KY

I entered my VIN number on the has buddy app and it says that I have a recall for suspension but called a dealer and they said that it doesn't. Something is wrong with the wiring too because my doors lock at random times my seat goes forward and back randomly my speakers don't work. When I hit a bump jt feels like my tires are gonna fall off

Filed Jan 4, 2021 · Suspension · RI

There is a recall on 2004 hyundai sonata for bad subframes that has been an ongoing issue since at least 2001. The subframes rust and rot out! My 2004 sonata has only 84k original miles and I recently took the car to a mechanic to replace a control arm and I was told that the repair could not be performed due to a rotted subframe! I called hyundai motors of america and spoke with consumer affairs. I was told that according to the VIN number on my car that the recall was not on my car! There is a known issue and recall for the very same issue that I am having. How can they tell me that the recall is not applicable ? There probably has been thousands of 2001-2004 sonata's that have had the subfram replaced under this recall .. I dont understand why hyundai would not acknowledge the issue and cover it under the recall .. This car has 84660 miles and the car is otherwise mint ! Not a speck of rust on the original body!

Filed Aug 26, 2020 · Suspension · 94,727 miles · IL

Tl* the contact owns a 2004 hyundai sonata. The contact stated that he recently purchased the vehicle used in 07 of 2020. The contact inspected underneath the vehicle and saw rusted holes and corrosion in the sub frame. The contact researched and saw numerous incidences of the same issue in that model vehicle. The dealer (d'arcy hyundai 2521 w jefferson st, joliet, il 60435 (815) 725-5200) said there was nothing they could do. Due to the aging of the vehicle, mileage and an expired warranty. The dealer advised him not to fix the sub frame. The manufacturer gave a case number to the contact and referred him to the dealer. The vehicle was currently at the dealer still unrepaired. The failure mileage was 94,727. *bf

Filed Aug 22, 2020 · Suspension · 150,125 miles · VA

I was driving my car when I started hearing noises and the car started steering to the right. When I got my car home , I discovered that the front suspension cross member subframe had come loose because the bolts had completely rusted out and the cross member had rusted. I discovered that my vehicle had a recall #xg350 in july 2009. I purchased my hyundai in the fall of 2009, but did not receive any recall notice. Is my hyundai still eligible for recall repair? We like our hyundai and it has been one of the best cars we have owned. The body and motor are still in good shape. What do I do next?

Filed Feb 14, 2020 · Suspension · 101,000 miles · OH

Tl* the contact owns a 2004 hyundai sonata. The contact stated that while having a routine check at an independent mechanic, the mechanic noticed the front sub frame was severely corroded and needed to be replaced. The vehicle was not repaired. The dealer superior hyundai north 5665 dixie hwy, fairfield, oh 45014 (513) 870-9800, was contacted and informed of the issue. The contact was informed that the VIN was not subjected to a recall. The contact referenced the federal safety agency campaign number: 09v124000 suspension as a possible solution to the failure. The manufacturer was contacted and informed of the failure. The failure mileage was 101,000.

Filed Nov 14, 2019 · Suspension · 200,000 miles · KS

Tl* the contact owns a 2004 hyundai sonata. The contact stated that the steering wheel had to be slightly turned to the left in order for the vehicle to drive straight. The contact referenced the federal safety agency campaign number: 09v124000 (suspension). The vehicle was taken to an independent mechanic where the contact was informed that the a-rod was rusted. The vehicle was not repaired. The vehicle was not taken to a dealer for diagnostic testing or repairs. The manufacturer was made aware of the failure and informed the contact that the VIN was not included in any open recalls. The failure mileage was approximately 200,000.

Filed Jul 19, 2019 · Suspension · 150,000 miles · AZ

Suspension: I have changed both lower control arms and now my struts and shocks are out I called and have been told my VIN number is not part of the recall but I dont understand how that is when I have a 2004 sonata and that is the car part of the recall

Filed Jul 14, 2019 · Suspension · 105,000 miles · FL

Severe subframe corrosion found during inspection of car that was originally from illinois.

Filed Jul 10, 2019 · Steering, Suspension · 220 miles · RI

I have a 04 hyundai sonata which was recalled for the subframe rot and the dealership says it doesnt come up with my VIN but iv had to replace 2 tired and a tie rod and the sub frame is getting worse causing more damage my car pulls bangs and one day my whole suspension will detach and how is it not under the recall I have a house and two children and can not afford a new car so please help me understand

Filed Mar 20, 2019 · Body, Suspension · 207,000 miles · MO

Tl* the contact owns a 2004 hyundai sonata. The contact noticed that the subframe was rusted, which caused the front driver and passenger tires to detach. The vehicle was taken to reliable hyundai (438 s ingram mill rd, springfield, mo 65802) where they informed the contact the vehicle was too old and unable to be repaired. The front tires were replaced; however, the subframe remained rusted. The tires needed to be replaced four times. The manufacturer was notified of the failure and informed the contact that the VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). The approximate failure mileage was 207,000.

Filed Mar 8, 2019 · Electrical, Suspension · 207,000 miles · MO

Sub frame on front passenger rusted and corroded. Caused damange to cv axle on same side. Caused alignment issues on front end. Causes tires to wear quickly, within a week. Anti theft system locks the car while driving and causes alarm to sound while driving and must open other doors and stop driving to stop the alarm from going off, headlights and dash lights and tail lights come on when brake is pressed and go off when brake is released but this problem only happens when headlights are not in use

Filed Jan 19, 2019 · Steering, Suspension · 133,321 miles · TN

The contact owns a 2004 hyundai sonata. While the vehicle was undergoing routine maintenance due to steering issues and front end noise an independent mechanic diagnosed that there was extensive rust and corrosion concerning the front cradle frame near the front passenger side tire and near the concentrix brake adjustment for both rear tires pertaining to the subframe. The independent mechanic advised the contact to contact the local dealer for the manufacturer for a recommendation.dealer recommends the entire cradle be replaced as it will not last much longer and can be dangerous to drive as it is almost rusted through and the rear brakes cannot be adjusted due to rust. There is a recall 09v124000 for this for cars from the rustbelt states but I am in tn and it is not covered. I am in the mountains of north east tn and it should be covered as we also get snow and they salt the roads. This car is dangerous to drive in its present condition and hyundai needs to have this fixed as obviously from the complaints there is lots of this. Mfg in sept of 2003 so it is within the time frame

Filed Aug 27, 2018 · Body, Suspension · MA

Tl* the contact owns a 2004 hyundai sonata. While the vehicle was undergoing routine maintenance, an independent mechanic diagnosed that there was extensive rust and corrosion concerning the front frame, rear frame, near the front passenger side tire, and near the front rear tire tie rods pertaining to the subframe. The independent mechanic advised the contact to call the manufacturer for a recommendation. The manufacturer had key hyundai of salem (470 s broadway, salem, nh 03079, (603) 841-3099) schedule an appointment on august 28, 2018 to diagnose and repair the vehicle. The contact was not included in the federal safety agency action number: ea08016 (suspension, structure) and the federal safety agency campaign number: 09v124000 (suspension). The manufacturer provided no remedy and advised that the dealer repair the vehicle. The failure mileage was not available.

Filed Aug 9, 2018 · Suspension · 175,000 miles · MN

Tl* the contact owns a 2004 hyundai sonata. While driving 30 MPH, the vehicle began to wobble violently and an abnormal squealing sound was heard. There were no warning indicators illuminated. The contact lost control of the vehicle as it came to a stop by the curb. The vehicle was driven to the contact's residence. The contact called inver grove hyundai at (888) 706-5928 (located at 1290 50th st e, inver grove heights, mn 55077), but no assistance was provided. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and no assistance was provided. The failure mileage was 175,000.

Filed Apr 28, 2018 · Suspension · 86,000 miles · PA

There is a recall on the 2004 hyundai sonata the federal safety agency vehicle safety recalls recall number 09v124000 but, hyundai says my car miss by 2 weeks cut off is nov. 20 2003, my vehicle date is dec. 19 2003

Filed Apr 24, 2018 · Suspension · 60,937 miles · RI

My car has failed the state safety inspection due to a rusted sub-frame. Hyundai has recalled may of these cars (same year, make and model) due to this issue yet refuses to cover mine as they say it was not part of the recall. It has the same exact issue as those that were recalled. I have tried twice unsuccessfully to have them correct this safety issue. There are 2 case numbers, 11190286 & 100927.

Filed Oct 26, 2017 · Steering, Suspension · 200,000 miles · VA

The 2004 hyundai sonata has a recall for the front sub frame rusting to the point where the front suspension mount rust to the extent that the lower control arm separates from it's mounting bracket which can cause loss of control and possible accident. There is a recall for this for cars that were sold or registered in the salt belt states. Every state in my area are listed except my state of virginia. My cars sub frame completely rusted through to where the lower control arm separated from it's brackets while moving entering an exit onto a major highway i95 causing severe damage which isn't covered. The recall is 09v124000. I believe virginia should be added to this recall due to it being in the same area as the other states with the same weather pattern.

Filed Aug 15, 2017 · Suspension · OH

My whole right side of my subframe is rusted I've researched a lot on this and this seems to be a safety issue and very uncommon it's causing my wheel to pull and I currently can't drive it

Filed Apr 30, 2017 · Electrical, Suspension · 127,949 miles · PA

Suspension failure july 2016-both engine mounts and lower control arms failed. Replaced 2016 july. April 2017 both engine mounts and lower control arms failed again. In addition violent jerking while driving,then loss of power. Usually occurred going up hills,coming off from making a turn or driving speeds under 25mph.brake lights remain on unable to indicate stopping to other cars.unable to safely drive and maneuver the vehicle. Brake lights remain on whether driving or in park. Jerking does not occur when putting vehicle in gear,but while driving speed decreases rapidly and car becomes difficult to steer. Suspension feels lose in addition there are noises as if bolts are broken. Per a recall search campaign 089 is open meaning under body isn't coated. Upon further reading of the campaign suspension failure can occur and other issues. Unsure if all related,but the brake lights,and jerking occurred the same time as suspension failed,which was previously replaced.huge safety issues for the driver and other motorists around,especially when jerking occurs. It should be noted,per an internet search these issues are known issues with this make model and year. All issues seen online happen with cars at or around the 130,000 mile mark.

Filed Apr 24, 2017 · Suspension · 120,859 miles · OH

Hyundai recalled 2001 to 2004 sonatas. When we took it to the dealer they said hyundai denied the repair because the VIN number was not in the recall. The dealer said it is the same problem as the recall. I want the recall expanded to include this VIN.

Filed Dec 6, 2016 · Body, Suspension · 75,000 miles · NY

Tl* the contact owns a 2004 hyundai sonata. The contact stated that the vehicle had severe rust on the subframe. The VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). After contacting the dealer and the manufacturer on multiple occasions, the contact was informed that the remedy needed to repair the vehicle had not yet been determined. The contact indicated that the manufacturer took too long to provide the remedy. The contact experienced the failure listed in the recall. The failure mileage was 75,000. Parts distribution disconnect.

Filed Nov 16, 2016 · Suspension · 75,000 miles · NY

This is my second attempt submitting the same complaint. The hyundai corp has not fixed my car nor given me a loaner nor contacted me and it's been 3 months.

Filed Sep 26, 2016 · Body, Suspension · 164,000 miles · MO

Tl* the contact owns a 2004 hyundai sonata. While driving 10 MPH, subframe fractured. The failure caused the front axle to fracture and separate from the vehicle. The front axle was cut away from the subframe to have the vehicle towed. The vehicle was towed to the dealer to be diagnosed, but was not repaired. The vehicle was included in the federal safety agency campaign number: 09v124000 (suspension). The manufacturer was not notified of the failure. The approximate failure mileage was 164,000.

Filed Sep 16, 2016 · Suspension · 150,000 miles · ME

Tl* the contact owns a 2004 hyundai sonata. While driving 55 MPH, the vehicle shook. The vehicle was taken to an independent mechanic who diagnosed that both front cv axles were corroded. The vehicle was not repaired. The contact also stated that the rear passenger side hub assembly was bent and rubbed against the tire, which caused the tire to blow out. The manufacturer was made aware of the failures. The VIN was unknown. The approximate failure mileage was 150,000.

Filed Aug 19, 2016 · Steering, Suspension · KS

Severe corrosion on front subframe. It is a recall but no feedback from hyundai. Salt belt corrosion (lawsuit) again no feedback. Extremely dangerous , could result in injury

Filed Mar 31, 2016 · Suspension · 145,000 miles · PA

Tl* the contact owns a 2004 hyundai sonata. The contact stated that while driving, the steering wheel veered to the right independently. The failure recurred numerous times. The vehicle was taken to a dealer where it was diagnosed that the sub frame needed to be replaced. The vehicle was not repaired. The VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). The manufacturer was not notified of the failure. The approximate failure mileage was 145,000.

Filed Nov 20, 2015 · Suspension · 70,000 miles · NY

Tl* the contact owns a 2004 hyundai sonata. While driving at various speeds, there was an abnormal noise coming from the rear of the vehicle. The failure recurred numerous times. The vehicle was taken to an independent mechanic where it was diagnosed that the subframe was severely corroded and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and stated that the VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). The failure mileage was approximately 70,000.

Filed Sep 11, 2015 · Suspension · 68,400 miles · MA

Tl* the contact owns a 2004 hyundai sonata. While driving approximately 30 MPH, the front end frame of the vehicle fractured. The vehicle was towed to the dealer where it was diagnosed that the front end subframe needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and stated that the VIN was included in the federal safety agency campaign number: 09v124000 (suspension). The failure mileage was 68,400.

Filed Jul 28, 2015 · Body, Suspension · 106,000 miles · NY

Severe rust affecting undercarriage. Vehicle was part of recall for sub frame assembly and had to have entire engine cradle replaced. Remaining sections of undercarriage not included in recall, fuel lines, brake lines, suspension are also severely corroded as well as large portions of the passenger rear side body panels. Brake lines in rear portion of vehicle corroded so badly they failed and had to be replaced. Top portion of fuel pump located in top of gas tank also severely corroded.

Filed Mar 25, 2015 · Suspension · 100,000 miles · NH

Tl* the contact owns a 2004 hyundai sonata. The contact stated that the vehicle became very difficult to control while driving. The vehicle was taken to the dealer and it was determined that the front subframe needed to be replaced. The dealer informed the contact of the federal safety agency campaign number: 09v124000 (suspension), but the vehicle was not included. The vehicle was not repaired. The failure mileage was 100,000.

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