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2006 Hyundai Sonata fuel system complaints

Page 2 of 2: complaints 11 to 22 of 22, newest first, as owners wrote them.

See the summary of 2006 Hyundai Sonata fuel system problems: which part fails, at what mileage and related recalls.

Filed Jan 16, 2013 · Fuel system · 67,400 miles · AZ

Driving from bakersfield, ca to auburn, ca on 12-20-12. Filled with fuel about 15 miles before auburn. Parked in auburn, car would not start about 3 hrs later. Towed to garage on 12-21-12, started at garage, could find no problems. Drove from barstow, ca to payson, az on 12-27-12. Would not start next morning. Mechanic came on 12-30-12, car started. Had mechanic come on 1-16-13 to check fuel pump. Started to replace the electric fuel pump, found that the power connector from the pump to the connector at the top of the fuel tank had burnt, corroded. Discolored connections. This is inside the fuel tank! Have had to order a new pump assembly from hyundai. Don't if it is an upgraded part.

Filed Mar 27, 2012 · Fuel system · 36,000 miles · NY

2006 hyundai sonata. Vehicle was parked overnight . The vehicle would not start in the morning and was towed to a repair facility. An independent mechanic examined the vehicle and stated that the fuel pump had no pressure, that the housing was melted/burned and had a faulty/worn connection. As such, the pump was inoperable causing the failure. Hyundai of huntington, ny stated backorder of fuel pumps with no eta from the manufacturer and housing was also unavailable. The dealership offered no assistance as "not covered by powertrain warranty." independent mechanic having difficulty finding suitable replacement/new part(s). The failure mileage was approximately 36,000.

Filed Jan 19, 2012 · Electrical, Engine · 100,000 miles · IL

My car is a 2006 hyundai sonata and last night my cars' headlights dim or shut off momentarily, the fan speed seems to drop for a second also but never shuts completely off. I noticed last night my tachometer would only go to a 1 at the lowest. It would go higher as I drove but never back down towards a 0 or 1. You could feel the harsh vibration as I sat at a stoplight while it rested at 1. I also noticed that it feels like the trans is slipping or something as I take off or try to turn. This is the first time I have ever experienced this with this car. This is extremely dangerous!! What if the gas pedal sticks or the lights go out while driving??? I have 2 small children and you bet I would sue or my family would on my behalf if anything happened to us as a result of hyundai not issuing some kind of recall. Please address this issue asap as to avoid any future problems that could have been corrected by a simple recall.

Filed Sep 9, 2011 · Fuel system · 67,000 miles · CO · fire

Tl* the contact owns a 2006 hyundai sonata. The contact was driving approximately 10 MPH when the vehicle stalled. The vehicle would not restart and was towed home. An independent mechanic examined the vehicle and stated that the fuel pump was burned, causing the failure. The vehicle was not repaired. The manufacturer was made aware of the failure and offered no assistance. The failure mileage was 67,000.

Filed Dec 18, 2009 · Fuel system · 48,000 miles · MD

Smelled a strong fuel smell inside the car; especially when cold starting; this is 3.3l v6 engine. Took the car to the dealer and they could not find any problem. This was on and before 22 sep 2009 with about 48,000 miles on the vehicle. Gas smell getting stronger and personal mechanic found right front fuel injector leaking, especially when cold. Also mileage has dropped about 10 mpg during long road trip. Mechanic recommends change of fuel injector o-ring seal(s) on the leaking injector and all others (5 more). I took the vehicle to the dealer for a warranty repair. Still waiting to see if they will repair the vehicle properly. This could be a serious safety/fire issue with raw fuel being sprayed on the hot engine.

Filed Oct 21, 2009 · Fuel system · 12,980 miles · PA · crash

Driver of 2006 hyundai sonata, making uphill turn into a flat parking space experiences engine power surge that propels vehicle over sign standard, flattening sign and requiring tow truck to extricate vehicle. Photos available. This is a known defect as research has shown syndicated reporter james r. Healey of usatoday noted same dangerous power surge in test vehicle in july of 2005. Owner of incident vehicle had same complaint and asked dealer to check defect on prior occasion. Dealer service reported no problems. In this incident vehicle was towed to dealer for safety and damage assessment, again dealer service reports no problem or recall.

Filed Oct 7, 2009 · Fuel system · 68,263 miles · DE

This issue involves the combustion of a plastic fuel pump power supply connector inside the fuel tank of a 2006 hyundai sonata. A pin on the outer connector was also burnt. The pump actually still works - it only quit because the connectors burnt - including the connector inside the tank to the point that an electrical connection could not be made. If the fuel pump motor wore out after several thousand miles (usually well over 100k in most cars - not 68k) then I may understand an argument for the hyundai service manager's contention that this is "normal wear". I believe that a connector burning inside a fuel tank is not "normal wear" and is also likely to be a safety hazard. Hyundai motors and the dealership have both been notified of my concerns and they show no indication of doing anything to correct it other than to replace the pump at my expense - undoubtedly with one of the same design. I took the old pump from their shop and I am keeping it for future evidence. The incident occurred when trying to re-start the vehicle after it had been parked. I don't plan on keeping the vehicle for another 68k miles because I'm concerned that we may need an undertaker instead of a tow truck the next time.

Filed Dec 19, 2006 · Engine, Fuel system · 1 miles · NJ

This complaint applies to a 2007 hyundai sonata limited (no option for 2007 was available in drop down menu) (issue 1) at or around the initial few days after taking delivery I began to notice abrupt vibration and shaking coming from the steering wheel; substantial enough to feel in the seat. Vehicle was taken back to dealership on 3 separate occasions to remedy the problem but they reported that they were unable to duplicate the problem and reported the vehicle to be in manufacturer specification. Nonetheless, dealer attempted wheel balance and radial force balance as a "good will gesture." problem is now more articulated and the issue remains unresolved. (issue 2) engine emits a rattle noise similar to lifter clatter upon start and continues throughout operation; particularly in colder weather. Timing chain tensioner was replaced and one noise was resolved but the continual nature of the lifter clatter remains. Dealership and hyundai representative reported that they were unable to duplicate the problem and the issue remains unresolved. (issue 3) fuel sloshing coming from the fuel tank. Manufacturer and dealer claims this to be normal and not a safety risk. Sound is more pronounced at or around 3/4 tank. Brought this to the attention of the dealer and the manufacturer directly and remains unresolved.

Filed Nov 16, 2006 · Fuel system · 10 miles · IL

When fuel tank is full and car is stopping and accelerating, bubbling sound comes from the fuel tank. I went dealer but they said it is normal and they can't do anything about it. I called hyundai consumer service, they said fuel tank makes sound because they have changed material of the tank. They also said other car's fuel tank make same sound.

Filed Oct 27, 2006 · Fuel system · 10 miles · NY

I purchased a new 2006 hyundai sonata in june 2006. Immediately after purchasing the car I noticed upon filling up the tank with gas I could hear a lot of noise coming from the rear of the car. It is a loud sloshing of the gas that can be heard inside the car. It splashes back and forth upon stopping and accelerating and is loud enough to be heard over the radio. It also creates such a noise that makes it seem like there is something wrong with the brakes on the left side. It sounds at times as if I am dragging something when stopping. I have contacted the dealer a couple of times inquiring about this and have gotten no help. On october 16, 2006 I brought the car in to hyundai to have this problem inspected, and they told me that I had super sensitive hearing and that it is a and I quote "a characteristic of the vehicle" and there was nothing that they were going to do about it. I feel that I purchased a new car and I should not hear a peep out of it. This greatly concerns me because I can tell you something is not right with the car and I am not sure how to go about this when I am getting nowhere with hyundai myself. I am also concerned safety wise due to the fact that it is dealing with fuel. Although the noise stops when the tank falls below 1/2 I should not be afraid to fill my gas tank up for fear of what could go wrong. I hope you can help me. Thank you.

Filed Sep 27, 2006 · Brakes, Fuel system · 99,000 miles · MA

Dt*: the contact stated when the fuel tank was filled to the or full mark, there was a creaking noise heard when the vehicle came to a complete stop. The first time the vehicle was taken to the dealership, who determined this was a normal occurrence. The second time, the dealership determined the spare tire was loose and this was the cause of the noise. The dealership tightened the spare tire, but the noise persisted. The third and last time, the dealership determined that because the gas tank was made of plastic, the tank may be expanding resulting in the creaking noise.

Filed Feb 15, 2006 · Brakes, Fuel system · 10 miles · PA · 1 injury

1. Rear passenger side repeat rattling thumping noise in suspension at speeds below 40 MPH causing disturbance and agitation to cabin driver or passengers 2. Rear passenger side droning-humming echo noise more noticeable over 40 MPH and at steady maintained speed causing disturbance and agitation to cabin driver or passengers 3. Sloshing noise of gasoline in gas tank after the gas tank is filled and a grinding noise when the brakes are depressed in and around the gas tank area after the gas tank is filled causing disturbance and agitation to cabin driver or passengers.

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