International 7700 recalls

What is wrong

Navistar has notified the federal safety agency of a defect on certain model year 2008-2011 international trucks equipped with an optional jump start stud. Corrosion at the base of the stud may cause an electrical short between the stud and battery box.

Risk

An electrical short may cause a vehicle fire.

Remedy

A final remedy has been established. Navistar will notify owners, and dealers will repair the vehicles by installing a new jump start stud. Repairs will be preformed free of charge. An interim action will involve the removal of the jump start stud and the connecting cable. The safety recall began on september 10, 2010. Owners may contact international dealers at 1‑800‑448‑7825.

Recall number 10V107000 · Recall details

What is wrong

On certain 6x4 or 6x6 trucks with air brakes or tractors with air brakes and equipped with bendix sr-7 spring brake modulating valves, the internal rubber check valve may leak causing a delay in the application of the spring brakes to park the vehicle after the operator pulls the dash valve button.

Risk

This could delay or failure in applying the parking brakes which could result in a vehicle roll away, increasing the risk of a crash.

Remedy

International is working with bendix to repair these vehicles (please see 07e-037). Bendix will install a check valve repair kit for the affected sr-7 spring brake modulating valve free of charge. The recall began on september 28, 2007. Owners may contact bendix at 440‑329‑9000 and international at 1‑800‑448‑7825.

Recall number 07V314000 · Recall details

What is wrong

On certain trucks equipped with chalmers rear suspensions, the adjustable torque rod end castings may be brittle. A brittle rod end casting may fracture without warning, causing the vehicles' rear axles to become misaligned.

Risk

This misalignment can cause the vehicle to lose directional stability at speeds that may result in a vehicle crash.

Remedy

Dealers will inspect the vehicles to determine if they were manufactured with a suspect torque rod end. If a suspect torque rod end is found, the entire torque rod will be replaced. The recall began on october 6, 2006. Owners may contact international at 1‑800‑448‑7825.

Recall number 06V384000 · Recall details

What is wrong

On certain trucks equipped with sr-7 bendix brake valves, the check valve inside the valve cavity may not properly set, causing internal air leakage. If the check valve does not properly seat, the resulting leakage can cause a delay in the application of the spring brakes to park the vehicle after operator pulls the dash valve button.

Risk

The delayed parking brake application can occur without warning, leading to unintended vehicle rollaway increasing the risk of a crash.

Remedy

Dealers will inspect the valves and replace it free of charge. The recall began on july 21, 2006. Owners may contact international at 1‑800‑448‑7825.

Recall number 06V231000 · Recall details

What is wrong

On certain heavy duty trucks equipped with caterpillar diesel engines, the engine electrical ground cable that connects the engine block with the starter may be routed in a way that could cause chafing against the starter's positive battery cables.

Risk

If chafing occurs between the positive and negative cables, an electrical short may result and may cause a vehicle fire, possibly resulting in property damage, personal injury or death.

Remedy

Dealers will inspect the engine ground cables for proper routing. If any chafing is found, the engine block ground cable will be replaced with a shorter (280mm) cable and any other damaged cables will be replaced and routed correctly free of charge. The recall began on december 21, 2005. Owners may contact international at 1‑800‑448‑7825.

Recall number 05V567000 · Recall details

What is wrong

On certain vehicles equipped with air operated fifth wheel slides and an msva 7-pack accessory controller, the 7-pack can allow water to contaminate its circuit board. This could result in inadvertent operation of the fifth wheel slide control.

Risk

If the slide control actuates while the vehicle is in motion, momentum from the trailer can cause the fifth wheel to slide without input from the driver, which could result in a crash without warning.

Remedy

Dealers will relocate the msva 7-pack to a less water intensive environment. A new msva 7-pack base, that has been improved to prevent water intrusion, and all air accessory solenoids will be installed free of charge. The recall began on august 5, 2005. Owners may contact international at 1‑800‑448‑7825.

Recall number 05V188000 · Recall details

What is wrong

On certain heavy duty trucks equipped with international dt530, cummins, or caterpillar I-6 engines, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.

Risk

This could cause an electrical short and/or fire.

Remedy

Dealers will inspect for any chafing. If there is no evidence of chafing, a saddle clamp will be installed. If there is evidence of chafing, the damaged cables will be replaced and the saddle clamp installed. The recall began on august 16, 2004. Owners should contact international at 1‑800‑448‑7825.

Recall number 04V306000 · Recall details