2009 International Lonestar technical service bulletins
227 technical service bulletins and manufacturer communications cover the 2009 International Lonestar.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This article provides guidance to dealership personnel, Technical Services personnel, Dealer Service...
- This article describes how to fix a speedometer that does not read accurately
- New CARB Idle Reduction Change Request
- This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files
- Engine replacements for all International engines will need to follow this procedure.
- This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle...
- This document will guide the user through understanding Prop Shaft Codes and understanding the variations...
- In some geographic areas, ambient temperatures reaching below 15°F (-10 °C), including high levels of...
- Title: Service Portal iKNow Feedback Case Types Applies To: All
- Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles
- Title: A/C Refrigerant and Oil Capacities Applies To: All current models
- Title: Fan belt replacement guidelines for frayed edges Applies To: All Models
- Title: Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition...
- Title: Steering Gear Seal Repair Guidelines Applies To: Steering gears
- Title: Vehicle Programming Info MaxxForce 2007-2009 i6, v6, & v8 Applies To: MaxxForce 2007-2009 i6, v6, & v8
- Title: How to Request a Horsepower Quote Applies To: All International and Cummins Electronic engines
- This document reminds technicians of the critical relationship between the truck's suspension and the...
- Applies To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of...
- This article addresses chassis lean conditions on all chassis
- This document is to guide users to eliminate brake pedal rattle noise.
- Suggested alignment target values when performing a vehicle axle alignment.
- Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison...
- J1939 Data Link Source Address Information
- Diagnosis of chassis wander complaints.
- General Wheel Speed Sensor Troubleshooting
- How to request a horsepower quote; all International and Cummins engines
- J1939 Data Link Troubleshooting
- Potential A/C Compressor Parts shortage
- Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles...
- J1939 Data link source address information
- Pico Scope CCOS (Crankcase Separator Test)
- PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics
- PicoScope Test
- PicoScope Test for Datalink (CAN) Health Shorts & opens
- PicoScope Test Resistance and Ohmmeter
- PicoScope Wheel Speed Sensor Test
- PicoScope Test One Channel RCT
- Cab Components That Reduce Wheel End Vibration Complaints
- Cab water leak troubleshooting tips; HX with steel cab only
- Calculating pulses per mile (speedometer setting); only models equipped with International engines
- Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps
- Engine Oil Capacities
- Cab water leak troubleshooting tips
- General wheel speed sensor troubleshooting
- Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems
- Frame Rail Straightness Inspection Procedure
- Suggested alignment target values when performing a vehicle axle alignment
- Cab Lean Concern
- Driveline Information Center and Troubleshooting Procedures
- Repair Procedures for Vehicles Struck by Lightning
- A/C Refrigerant and Oil Capacities
- Cleaning and Disinfecting Trucks and Buses
- Bendix EC80 Blank Module Replacement Program;
- Driver Information Display (VIS/DID) screen fails to boot up.
- Oil Capacities; All Electronic International Engines 1994
- Suspension Lean Diagnostics; All models
- The First Check to make when Troubleshooting any Body Controller or ESC Issue
- Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure
- Wind noise at upper side of cab door
- Brake Lights Staying On
- Programing New Key Fobs
- Hendrickson Assembly Instructions; Transverse Torque Rods
- Air Pressure Gauges and A/C Pressure Transducer Troubleshooting
- Improved Bushings for Hendrickson Torque Rods
- Tool Instruction
- Engine Oil Capacities All Electronic International Engines 1994
- Radio Diagnostics and Information
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure;...
- Updating OnCommand Link with Accelerator
- ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting
- Winter Front Usage
- Engine Oil Capacities
- OnCommand EZ-Tech
- Using Supplier Software to Check DTCs
- Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG
- NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.
- Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR...
- HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM
- LoneStar Air Filter Service Procedure
- Dealer EZ-Tech and Diagnostic Software Support Resource Center
- CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.
- OnCommand EZTech
- Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.
- OnCommand EZ-Tech Download Center
- DM harness inspection; Only with Steering Column feature code 05710
- Steering Shake, Shimmy, Shudder, or Steering Vibration; only with 14k front weight rated axles and below
- Steering Fluids
- Cooling System Flush Procedure
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is Keyed
- J1939 Data Link Troubleshooting; Only Models with 250k Baud Data Link (Black 9 Pin Diagnostic Connector)
- To Get A Helios Capture; All 1939 and 1708 multiplexed trucks only
- New brake light operation; prostar and lonestar with air brakes
- Radiator internal restriction and flush procedure
- Wind noise at upper side door
- Brake Light Operation on HPV, ProStar and LoneStar
- Adding an Electronic Trailer Brake Controller
- Performing relative compression test and misfire test with cpa tool
- Davco fuel pro 382 technical manual, installation, diagnostics, and service
- Exhaust manifold service procedures
- Service parts damaged new turbocharger oil supply tube
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is keyed
- Active Faults During Load Shed
- Espar D5
- Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative
- Build to VIN Wiring Harnesses
- Vibration Troubleshooting
- ESPAR Preventative Maintenance / Inpection
- Symptom 1: No Idle HVAC Cools but Operates Incorrectly
- Symptom 3: NoIdle HVAC Inoperative
- Symptom 5: NoIdle HVAC Blows Warm Air
- Newer Brake Light Operation
- Front Blower Motor Runs Breifly At Initial Power Up
- Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts
- Rear S Cam Tube / Bracket part update
- N13, MaxxForce 11, 13 engine Two Cylinder Air Compressor Testing
- Eaton Clutch Information
- ESPAR AirTronic Low Run Time.
- DPF Snap Accel Test
- International: information regarding issue with power windows failing to operate properly or power doors...
- Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; equipped with feature 595192 built...
- Dual Fuel Tank Transfer Pump Troubleshooting on Post-2007 NGV and ProStar
- MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; equipped with Feature 16UZL
- No-Idle HVAC Operational Check
- Symptom 2: No-Idle HVAC Fault Codes
- Symptom 3: No-Idle HVAC Inoperative
- Symptom 4: No-Idle HVAC Digital Display Inoperative
- Symptom 5: No-Idle HVAC Blows Warm Air
- Air pressure gauges and a/c pressure transducer troubleshooting
- Newer brake light operation
- Espar heater diagnostic guide
- Trailer ABS In-Dash Lamp Stays On After A Trailer Has Been Disconnected; only with An In-Dash Trailer ABS...
- Cluster Software Update Instructions
- Radio diagnostics and information
- Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket...
- Wind noise at upper side door
- Cowl tray seal; only built prior to 11/11/2013
- Cluster Issues
- 1939 Data Link Troubleshooting
- Wipers and Aftertreatment Lights Inop on Post 2007 Trucks with Body Controller
- New Synthetic Oil for Eaton and Spicer Transmissions; only with Eaton or Spicer transmissions
- Roll Pins Backing Out of Bell Crank; Only with manual transmission
- Clutch Linkage Rattle
- Filler Panels Interfere With Door Operation
- City Horn Blows When Driver Shuts off Truck and Walks Away; only equipped with with ESC or Body Controller
- Retrieving Fault Codes Through the Cluster Doesn?t Work
- Asterisk in Lower Right Quadrant of Dash Display
- Remote Throttle Control Options for Vehicles with ESC?s or Body Controllers and International Engines
- Body Controller/ESC Software Updates
- Disable Cummins Icon; Only models equipped with Cummins engine and with Icon installed.
- Ethylene Glycol Coolant Color Change to be Phased-In Approximately April 1, 2004
- Manual Mode Button on the Eaton Shift Console is flashing with No Active Codes in the TCM. With Active...
- Dash Cluster Stuck in one mode
- Water entry into the cab / Adding Cowl tray seal; models built prior to 11/11/2013
- Certain MaxxForce 13 engines may experience increase in engine RPM while idling (only while vehicle is...
- Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative
- Location of 1000 OHM Resistor In the HVAC Wiring
- Navistar: the brake lights stay on and are not working
- Only equipped with Air Brakes
- How to Add Lift Gate Battery Protection; only models equipped with Electronic System Controller (ESC) or...
- Suspension Dump; only models with programming feature 595ACA (Suspension Dump).
- Horton Stratis Fan Hub Diagnostics
- On vehicles with the electronic jaw release system, the airlines at the isolation/vent valve may not be...
- Remote Power Module (RPM) Troubleshooting
- Iknow: stratis fan hub diagnostics
- International: there are code faults, caused by load shedding, loaded in other modules and unit goes into...
- Cab Ride Height Specifications and Adjustment Procedures
- Navistar: some vehicles may experience incorrect sealing on the air cleaner intake pipes
- Navistar: some vehicles' low coolant light may illuminate or may have been deactivated. therefore; the...
- Remote Engine Speed Control Module (RESCM) Troubleshooting; Only trucks equipped with RESCM
- Cummins Active Fault Code 249 / 256 Ambient Air Temperature Sensor; only models with Cummins ISX or ISM...
- Cummins Ambient Air Temperature (AAT) Sensor Located Rear of Vehicle; Only models with Cummins ISX or ISM...
- Updating Body Controller Software
- How To Get A Helios Capture; only 1939 and 1708 multiplexed buses and trucks
- International: the turn signal lamps and hazards fails to illuminate and/or work properly
- Body Controller Resource Center
- Headlight Operation and Troubleshooting; only Post 2007 Vehicles Built with a Body Controller
- Espar Heater; only models with Feature Code 16UZL
- ECM recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not...
- Power Windows randomly stop
- Aftertreatment Resource Center; All models equipped with EPA 2007 and newer engines
- Drive Axle and Steer Axle Air Suspension Ride Height Settings; only models equipped with Feature Code...
- Circuit diagram for ProStar/LoneStar Fifth wheel; link to missing diagram.
- International (navistar): information is being provided regarding the inspection and removal of steering...
- Navistar: on certain trucks, the door and window locks fails to operate properly
- Navistar: information is being provided regarding the failure of the switch for the 5TH (FIFTH) wheel jaw...
- Incorrect 5AMP fuse at location F11-D on wabco 6 sensor 6 modulater
- Navistar: HVAC front inside module drain repair
- HVAC system compressor and discharge hose failure diagnostics and repair procedures
- Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights
- Navistar: troubleshooting for intermittent or no front blower operation
- Navistar: software update information for the a/c and blower motor
- Navistar int'l: developed in response to reports of intermittent or inoperable front blower motors on...
- Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon...
- Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models
- International: fixed vent window 016HKR replacement and rebonding instructions
- Navistar/international: eaton fr/fro series 10 speed transmissions built with nonconforming input shaft
- International truck: intermittent or no front blower operation
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an...
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