2016 International Lonestar technical service bulletins
211 technical service bulletins and manufacturer communications cover the 2016 International Lonestar.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This article provides guidance to dealership personnel, Technical Services personnel, Dealer Service...
- This article describes how to fix a speedometer that does not read accurately
- This article only applies to Models w/ 0016UZL Built Between 06/23/2014 – 05/11/2020 OR Models w/ 0016UZL...
- This document will guide the user through the necessary steps to install the Pressure Transducer (PT)...
- New CARB Idle Reduction Change Request
- This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files
- This document provides guidance for assessing the feasibility of implementing a customer-requested change...
- Engine replacements for all International engines will need to follow this procedure.
- This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle...
- This document will guide the user through understanding Prop Shaft Codes and understanding the variations...
- In some geographic areas, ambient temperatures reaching below 15°F (-10 °C), including high levels of...
- Title: Service Portal iKNow Feedback Case Types Applies To: All
- Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles
- Title: A/C Refrigerant and Oil Capacities Applies To: All current models
- Title: Fan belt replacement guidelines for frayed edges Applies To: All Models
- Title: Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition...
- Title: Steering Gear Seal Repair Guidelines Applies To: Steering gears
- Title: How to Request a Horsepower Quote Applies To: All International and Cummins Electronic engines
- This document reminds technicians of the critical relationship between the truck's suspension and the...
- Applies To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of...
- This article addresses chassis lean conditions on all chassis
- This document is to guide users to eliminate brake pedal rattle noise.
- Certain LoneStar may have an intake air filter that does meet quality standards.
- This document covers battery diagnostics, maintenance and storage requirement.
- This document details the procedure that must be followed to ensure proper alternator troubleshooting.
- Suggested alignment target values when performing a vehicle axle alignment.
- Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison...
- J1939 Data Link Source Address Information
- Diagnosis of chassis wander complaints.
- General Wheel Speed Sensor Troubleshooting
- How to request a horsepower quote; all International and Cummins engines
- J1939 Data Link Troubleshooting
- Potential A/C Compressor Parts shortage
- Cummins Programming guide and fault codes285 & 265; only vehicles built with Cummins B6.7, X15, or L9 engines
- Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles...
- QLS Emergency ECM Calibration; only models equipped with Cummins B6.7, X15, L9, or International A26 engines
- J1939 Data link source address information
- Pico Scope CCOS (Crankcase Separator Test)
- Cab Components That Reduce Wheel End Vibration Complaints
- PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics
- PicoScope Test
- PicoScope Test for Datalink (CAN) Health Shorts & opens
- PicoScope Test Resistance and Ohmmeter
- PicoScope Wheel Speed Sensor Test
- PicoScope Test One Channel RCT
- Cab Components That Reduce Wheel End Vibration Complaints
- Cab water leak troubleshooting tips; HX with steel cab only
- QLS Emergency Calibration; Models equipped with 2016 and newer Cummins B6.7, X15 and L9 engines or...
- Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps
- QLS Emergency Calibration; Models with 2016 Cummins ISX, A26 and EPA 2017 and newer Cummins X15, L9, or...
- How to obtain As built parameter list
- New or replacement body control Module (BC,BCM) not detected; Gen 4 BCM
- Engine Oil Capacities
- Snap-On torque wrench requirement for all big bore engine connecting rod bolt(s).
- Cab water leak troubleshooting tips
- General wheel speed sensor troubleshooting
- Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems
- Day cab roof air deflector causing loud vibration noise at highway speed
- Frame Rail Straightness Inspection Procedure
- Steering Shake, Shimmy, Shudder, Wobble, Steering Vibration; only models built with 14K weight rated axles...
- Suggested alignment target values when performing a vehicle axle alignment
- Fuel Filters, Winter Additives, and Blending Fuels for Cummins® Engines
- Cab Lean Concern
- Driveline Information Center and Troubleshooting Procedures
- Repair Procedures for Vehicles Struck by Lightning
- Ambient Air Temperature (AAT) Sensor Faults/Location/Diagnostics
- A/C Refrigerant and Oil Capacities
- Radio Diagnostics and Information
- Horizon Cab Door Field Replacement and the Side Window Air Deflectors
- Cleaning and Disinfecting Trucks and Buses
- Bendix EC80 Blank Module Replacement Program;
- MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; Only sleeper cab models with feature code 16UZL
- Auxiliary Engine Speed Control Cannot Hold Engine Speed When Using Steering Wheel Switches
- Power Take Off (PTO) Programming on LT, RH and LoneStar Models with the Eaton Endurant Transmission; only...
- Day Cab Roof Air Deflector Vibrates against Cab Roof; only models with P/N 4067947C92 Roof Air Deflector
- Steering Shake, Shimmy, Shudder, Steering Vibration; Only ProStar / LoneStar and LT / RH with 14k front...
- Wind noise at upper side of cab door due to door out of alignment
- Water Leaks Past Plastic Vapor Barrier Sheet in the Inner Cavity of the Cab Entry Door
- NEW Ultrasonic DEF Head Unit; All SCR vehicles
- Driver Information Display (VIS/DID) screen fails to boot up.
- Steering Shake, Shimmy, Shudder, Steering Vibration
- Oil Capacities; All Electronic International Engines 1994
- Certain LoneStar® models may have been built without transmission oil cooler lines.
- Suspension Lean Diagnostics; All models
- SCR Vehicles Setting DEF Quality Faults due to Crossed DEF Tank Coolant Lines or Inverted DEFTHV
- Steering intermittently goes into a shimmy after hitting a bump.
- NEW Ultrasonic DEF Head Unit available; Only models equipped with SCR Aftertreatment.
- Only models built with Cummins X15; Fault Code 7125
- NEW Ultrasonic DEF Head Unit; Only vehicles Equipped with SCR
- The First Check to make when Troubleshooting any Body Controller or ESC Issue
- Steering Shake, Shimmy, Shudder, or Steering Vibration; only with 14k front weight rated axles and below
- Vibration at highway speeds; only vehicles with low miles
- Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar
- NEW Ultrasonic DEF Head Unit; only models equipped with SCR Aftertreatment
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure
- Power Take Off (PTO) Programming on Models with the Eaton EndurantTransmission; only with feature codes...
- Steering Shake, Shimmy, Shudder, Steering Vibration; only models with 14k front weight rated axles and below
- NEW Ultrasonic DEF Head Unit
- ISB Starting System Diagnostics; Only models built with cummins ISB engines
- Brake Lights Staying On
- Programing New Key Fobs
- Hendrickson Assembly Instructions; Transverse Torque Rods
- Xantrex 1200W Power Inverter Information; only models with feature code 0008XLD
- Cummins X15, B6.7, L9 engine ECM Programming Procedure; only models built prior to June 4, 2018
- Cooper Bussmann Inverter Information/Diagnostics; only models with feature code 0008XDM or 0008XDN and...
- Air Pressure Gauges and A/C Pressure Transducer Troubleshooting
- Build to VIN Wiring Harnesses
- Improved Bushings for Hendrickson Torque Rods
- FLR-10
- Child Checkmate is not functioning correctly; Only buses with features 47EXC, 47EXD, 47EXE built from...
- Tool Instruction
- J1939 Data Link Troubleshooting; All Models with 250k Baud Data Link (Black 9-Pin Diagnostic Connector).
- Engine Oil Capacities All Electronic International Engines 1994
- Vibration at highway speeds
- Espar Airtronic Heater Diagnostic Guide; only models with Feature code 16VTV
- Fifth Wheel Jaw Unlock; only models with Feature 595BAW or 597017
- Build to VIN Wiring Harnesses; Axle Configuration: 6x4
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure;...
- Information Display won't boot up
- Cab Water Leak Troubleshooting Tips; primarily for Sleeper cab models and some aspects may also apply to...
- Updating OnCommand Link with Accelerator
- ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting
- Winter Front Usage
- Engine Oil Capacities
- OnCommand EZ-Tech
- Using Supplier Software to Check DTCs
- Telematic Installation Guidelines; only Units with 500K Data Link
- Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG
- The castellated nut and cotter pin that fastens the tie rod end to the steering knuckle may have not been...
- NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.
- Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR...
- HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM
- MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL
- LoneStar Air Filter Service Procedure
- Dealer EZ-Tech and Diagnostic Software Support Resource Center
- CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.
- OnCommand EZTech
- SCR Vehicles Setting 3363-16 (FC1713) due to Crossed DEF Tank Coolant Lines or Inverted DEFTHV
- Controller Updates for 500k Baud; only vehicles with 500k baud data link
- Urea Quality Sensor (UQS) Boot Order
- Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.
- OnCommand EZ-Tech Download Center
- The air dryer mounting bracket may fracture, which could
- DM harness inspection; Only with Steering Column feature code 05710
- Steering Fluids
- Cooling System Flush Procedure
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is Keyed
- Hard to crank condition on vehicles with hydraulic clutch linkage and solo clutch
- Pressure transducer (PT) switch install; models built prior to january 20, 2015
- New brake light operation; prostar and lonestar with air brakes
- Radiator internal restriction and flush procedure
- Body controller updates; only when equipped with 500K baud communication network
- Pressure transducer (PT) switch install; built before january 20, 2015)
- Pressure Transducer (PT) Switch Install
- Cooper Bussmann Inverter Information/Diagnostics
- Wind noise at upper side door
- Air Conditioning Electrical Diagnostics
- 2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)
- Brake Light Operation on HPV, ProStar and LoneStar
- Adding an Electronic Trailer Brake Controller
- Brake Single Hot Wheel End Service Procedure
- Performing relative compression test and misfire test with cpa tool
- Davco fuel pro 382 technical manual, installation, diagnostics, and service
- Exhaust manifold service procedures
- Service parts damaged new turbocharger oil supply tube
- 500K baud engine module programming
- New steering shaft hex bolt
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is keyed
- Active Faults During Load Shed
- Espar D5
- Hard to Crank Condition with Hydraulic Clutch Linkage and Solo Clutch
- Standard to Heavy Duty Brake Chamber Replacement
- Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts
- An incomplete weld at the flared section of the tail pipe may
- A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may
- 2010 and newer vehicle air conditioning diagnostics (start here)
- Cluster Software Update Instructions
- Radio diagnostics and information
- High or spiking voltage only with leece-neville alternator using remote voltage sense
- Body Controller Resource Center
- Headlight Operation and Troubleshooting; only Post 2007 Vehicles Built with a Body Controller
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an...
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