2009 International Prostar technical service bulletins
319 technical service bulletins and manufacturer communications cover the 2009 International Prostar.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This article provides guidance to dealership personnel, Technical Services personnel, Dealer Service...
- The new clusters in the post-2007 models store the mileage in memory
- New CARB Idle Reduction Change Request
- This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files
- This document will guide the user through Mass Air Flow (MAF) calibration procedure
- Engine replacements for all International engines will need to follow this procedure.
- This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle...
- This document provides: Steps to take when switch pack programming fails, or when switch pack disappears...
- In some geographic areas, ambient temperatures reaching below 40°F (4°C), including high levels of...
- This document will guide the user through understanding Prop Shaft Codes and understanding the variations...
- In some geographic areas, ambient temperatures reaching below 15°F (-10 °C), including high levels of...
- Title: Service Portal iKNow Feedback Case Types Applies To: All
- Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles
- Title: A/C Refrigerant and Oil Capacities Applies To: All current models
- Title: Fan belt replacement guidelines for frayed edges Applies To: All Models
- Title: Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition...
- Title: Steering Gear Seal Repair Guidelines Applies To: Steering gears
- Title: How to Request a Horsepower Quote Applies To: All International and Cummins Electronic engines
- This document reminds technicians of the critical relationship between the truck's suspension and the...
- Applies To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of...
- This article addresses chassis lean conditions on all chassis
- This document is to guide users to eliminate brake pedal rattle noise.
- Suggested alignment target values when performing a vehicle axle alignment.
- Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison...
- J1939 Data Link Source Address Information
- Diagnosis of chassis wander complaints.
- General Wheel Speed Sensor Troubleshooting
- How to request a horsepower quote; all International and Cummins engines
- J1939 Data Link Troubleshooting
- Snap-On torque wrench requirement for all big bore engine connecting rod bolts; A26, MaxxForce 13, N13 engines
- New Air compressor Incorporates an oil feed dowel O-ring; only models built with MaxxForce 11/13, N13, or...
- Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles...
- J1939 Data link source address information
- Pico Scope CCOS (Crankcase Separator Test)
- PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics
- PicoScope Test
- PicoScope Test for Datalink (CAN) Health Shorts & opens
- PicoScope Test Resistance and Ohmmeter
- PicoScope Wheel Speed Sensor Test
- PicoScope Test One Channel RCT
- Cab water leak troubleshooting tips; HX with steel cab only
- Calculating pulses per mile (speedometer setting); only models equipped with International engines
- ECM Calibration for DPF Replacement; Applies to MaxxForce Engines
- Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps
- Engine Oil Capacities
- Cab water leak troubleshooting tips
- General wheel speed sensor troubleshooting
- Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems
- Suggested alignment target values when performing a vehicle axle alignment
- ECM Calibration for DPF Replacement; only trucks and busses built with 2007- 2009 MaxxForce DT/9/10....
- Cab Lean Concern
- Driveline Information Center and Troubleshooting Procedures
- Repair Procedures for Vehicles Struck by Lightning
- A/C Refrigerant and Oil Capacities
- Cleaning and Disinfecting Trucks and Buses
- Bendix EC80 Blank Module Replacement Program;
- Driver Information Display (VIS/DID) screen fails to boot up.
- LT / ProStar Fuel Tank Unable to Fill; only sleeper models
- Oil Capacities; All Electronic International Engines 1994
- Only truck models with 2007 EPA MaxxForce 11 and 13 engines
- Suspension Lean Diagnostics; All models
- The First Check to make when Troubleshooting any Body Controller or ESC Issue
- Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure
- ProStar Electrical System Load Shed Feature 08XEV
- Wind noise at upper side of cab door
- Brake Lights Staying On
- Programing New Key Fobs
- Hendrickson Assembly Instructions; Transverse Torque Rods
- Air Pressure Gauges and A/C Pressure Transducer Troubleshooting
- Improved Bushings for Hendrickson Torque Rods
- Tool Instruction
- Engine Oil Capacities All Electronic International Engines 1994
- Radio Diagnostics and Information
- Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure;...
- The fire extinguishers may become clogged or require excessive force to activate
- Updating OnCommand Link with Accelerator
- ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting
- Winter Front Usage
- Engine Oil Capacities
- OnCommand EZ-Tech
- Using Supplier Software to Check DTCs
- Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG
- NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.
- Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR...
- HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM
- Dealer EZ-Tech and Diagnostic Software Support Resource Center
- CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.
- OnCommand EZTech
- Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.
- OnCommand EZ-Tech Download Center
- DM harness inspection; Only with Steering Column feature code 05710
- Steering Shake, Shimmy, Shudder, or Steering Vibration; only with 14k front weight rated axles and below
- Steering Fluids
- Cooling System Flush Procedure
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is Keyed
- J1939 Data Link Troubleshooting; Only Models with 250k Baud Data Link (Black 9 Pin Diagnostic Connector)
- To Get A Helios Capture; All 1939 and 1708 multiplexed trucks only
- New brake light operation; prostar and lonestar with air brakes
- Radiator internal restriction and flush procedure
- Prostar sleeper cab strut noise or air leaks
- Wind noise at upper side door
- Brake Light Operation on HPV, ProStar and LoneStar
- Adding an Electronic Trailer Brake Controller
- Tech Tip to aid technicians in the efficient removal and installation of a TC10 transmission
- Performing relative compression test and misfire test with cpa tool
- Misfire diagnostics ibb; SPN132(X)
- Open crankcase breather
- Davco fuel pro 382 technical manual, installation, diagnostics, and service
- Exhaust manifold service procedures
- Diagnosing hard start / no start, rough idle complaints or icp pressure concerns
- Crankshaft and camshaft position sensor air gap specifications
- Service parts damaged new turbocharger oil supply tube
- Mirror / Map Light / Visor LED Lighting Up when CB MIC is keyed
- Fan Shaft Failure Diagnostics with feature code 12THX (Viscous Fan Drive)
- Active Faults During Load Shed
- Espar D5
- Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative
- Build to VIN Wiring Harnesses
- Vorad VS-400
- Vibration Troubleshooting
- ESPAR Preventative Maintenance / Inpection
- Symptom 1: No Idle HVAC Cools but Operates Incorrectly
- Symptom 3: NoIdle HVAC Inoperative
- Symptom 5: NoIdle HVAC Blows Warm Air
- Mirror Repair Procedures and Replacement Parts Availability
- Newer Brake Light Operation
- Front Blower Motor Runs Breifly At Initial Power Up
- Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts
- Rear S Cam Tube / Bracket part update
- N13, MaxxForce 11, 13 engine Two Cylinder Air Compressor Testing
- HVAC faults 520211 and 520465
- Eaton Clutch Information
- ESPAR AirTronic Low Run Time.
- DPF Snap Accel Test
- International: information regarding issue with power windows failing to operate properly or power doors...
- Navistar: steering wheel will not have shift controls due to phoenix shifter being programmed to look for...
- Grille/Bug Screen Rubbing Against A/C Condenser
- Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; equipped with feature 595192 built...
- Dual Fuel Tank Transfer Pump Troubleshooting on Post-2007 NGV and ProStar
- MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; equipped with Feature 16UZL
- No-Idle HVAC Operational Check
- Symptom 2: No-Idle HVAC Fault Codes
- Symptom 3: No-Idle HVAC Inoperative
- Symptom 4: No-Idle HVAC Digital Display Inoperative
- Symptom 5: No-Idle HVAC Blows Warm Air
- Navistar: some navistar prostar vehicles with the cummins isx 15L engines installed were built with the...
- Air pressure gauges and a/c pressure transducer troubleshooting
- Mirror repair procedures and replacement parts availability
- Newer brake light operation
- Espar heater diagnostic guide
- Trailer ABS In-Dash Lamp Stays On After A Trailer Has Been Disconnected; only with An In-Dash Trailer ABS...
- Cluster Software Update Instructions
- ProStar and NHPV with Suspension Dump feature code 595ACA or 595BBC
- Radio diagnostics and information
- International: two new accelerator position sensor (APS) contain non-contact hall effect idle validation...
- Accelerator position sensor / idle validation switch aps / ivs diagnostics
- Battery discharge during extended storage; prostar equipped with feature 0008WEN
- Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket...
- Wind noise at upper side door
- Cowl tray seal; only built prior to 11/11/2013
- Body controller software revision 231 HVAC improvements; post 2007 models only
- Cluster Issues
- Collision Avoidance Wingman FLR-10 to FLR 20 Retrofit
- 1939 Data Link Troubleshooting
- Wipers and Aftertreatment Lights Inop on Post 2007 Trucks with Body Controller
- Activate HVAC Front Blower Message In Dash Message center; with Sleeper cab only
- Sleeper HVAC blower will not run on high with engine off; with Sleeper cab only
- International truck: there is a body controller software revision
- Body Controller Software Revision 231 HVAC Improvements for Post 2007 ProStar, DuraStar, TranStar Only
- 2010 Dash Cluster Lamp Operation with new DPF Lamp Locations , Functions and Regeneration Instructions
- New Synthetic Oil for Eaton and Spicer Transmissions; only with Eaton or Spicer transmissions
- Transmission Keeps Shifting and Display Keeps Flashing After Ignition is Turned Off; only with Freedom...
- Roll Pins Backing Out of Bell Crank; Only with manual transmission
- LUK/Ixetic Power Steering Pump Fittings; only Vehicles equipped with Maxxforce 11, 13 engines
- In Chassis Cleaning Procedure for Cooling Package in All Models with MaxxForce 11, 13 Engines
- Headlight Condensation or Frost; excludes sealed beam headlights such as on WorkStar, Paystar and 9900i)
- Clutch Linkage Rattle
- Rubbing Between Front and Rear Skirts on ProStar
- ProStar Side Skirt Paint Mismatch
- Push-in Trim Fasteners Popping out or Missing
- Sleeper Curtain Getting Sucked into HVAC Duct
- No Idle Curtains Missing Velcro; only models with feature 16UZL
- Sleeper Buzz, Squeak, Rattle
- Drawer Rattle
- Work Surface Rattle
- Work Surface Latch Jammed
- Automatic Traction Control (ATC) Tire Size Compatibility; only with feature 04AZD and 04AZJ Bendix ATC
- ProStar Air Deflector Mounting Procedure (Rattling Noise from Air Deflector or Bulging Between Fasteners)
- Fuel Level Not Equal Between Tanks on Dual Draw Dual Return Dual Tank Systems.
- City Horn Blows When Driver Shuts off Truck and Walks Away; only equipped with with ESC or Body Controller
- Retrieving Fault Codes Through the Cluster Doesn?t Work
- Asterisk in Lower Right Quadrant of Dash Display
- Remote Throttle Control Options for Vehicles with ESC?s or Body Controllers and International Engines
- Body Controller/ESC Software Updates
- Battery Drain ( Parasitic Drain) with Sleeper Refrigerator; only models with optional refrigerator
- Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; Only models built with Feature...
- Dual Fuel Tank Transfer Pump Troubleshooting
- Disable Cummins Icon; Only models equipped with Cummins engine and with Icon installed.
- HVAC faults 520211 and 520465; only Models with Body Controllers
- Navistar truck: when bellows are bent out of form CAN cause damage to exhaust bellows
- Proper Exhaust Shield Orientation
- Ethylene Glycol Coolant Color Change to be Phased-In Approximately April 1, 2004
- International: exhaust system and aftertreatment inlet campaign C0957
- International: on the aftertreatment support hanger, the horizontal aftertreatment support rod bolt is...
- Isx CM871
- Manual Mode Button on the Eaton Shift Console is flashing with No Active Codes in the TCM. With Active...
- Dash Cluster Stuck in one mode
- Water entry into the cab / Adding Cowl tray seal; models built prior to 11/11/2013
- Mirror Repair Procedures and Replacement Parts Availability; only models with Lang Mekra Mirrors
- Certain MaxxForce 13 engines may experience increase in engine RPM while idling (only while vehicle is...
- Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative
- SkyRise Roof Replacement
- Location of 1000 OHM Resistor In the HVAC Wiring
- Navistar: the brake lights stay on and are not working
- Only equipped with Air Brakes
- How to Add Lift Gate Battery Protection; only models equipped with Electronic System Controller (ESC) or...
- Suspension Dump; only models with programming feature 595ACA (Suspension Dump).
- Horton Stratis Fan Hub Diagnostics
- Remote Power Module (RPM) Troubleshooting
- Iknow: stratis fan hub diagnostics
- International: there are code faults, caused by load shedding, loaded in other modules and unit goes into...
- International: weldon tail lights are replacing the truck lite on some trucks built before 2/21/13
- Additional hardware is required when replacing Tail Light Assemblies from Truck-Lite to Weldon; only...
- Adjustment Procedure for Tilt Only Steering Column; only models with Feature code 0005708
- Wiper Troubleshooting
- Cab Ride Height Specifications and Adjustment Procedures
- Iknow: repair procedures for complaints of foul odors in the cab
- Iknow: the battery cube fuse stud terminal with the alternative part needs to be replaced
- Navistar: some vehicles' low coolant light may illuminate or may have been deactivated. therefore; the...
- Iknow: install kit in order to alleviate loose, vibrating, or rattling of the hood-mounted mirrors
- Remote Engine Speed Control Module (RESCM) Troubleshooting; Only trucks equipped with RESCM
- Iknow: prostar brake assembly conversion
- Iknow: replacing truck -lite tail lights with weldon tail lights
- Cummins Active Fault Code 249 / 256 Ambient Air Temperature Sensor; only models with Cummins ISX or ISM...
- Cummins Ambient Air Temperature (AAT) Sensor Located Rear of Vehicle; Only models with Cummins ISX or ISM...
- Updating Body Controller Software
- How To Get A Helios Capture; only 1939 and 1708 multiplexed buses and trucks
- International: the turn signal lamps and hazards fails to illuminate and/or work properly
- Power Windows Stop Randomly
- Body Controller Resource Center
- Inverter/Charger Power System
- Headlight Operation and Troubleshooting; only Post 2007 Vehicles Built with a Body Controller
- Espar Heater; only models with Feature Code 16UZL
- Iknow: sleeper side sill/underbody cross-member weld check and repair
- Sleeper Side Sill/Underbody Cross-Member Weld Check and Repair
- ECM recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not...
- Power Windows randomly stop
- Aftertreatment Resource Center; All models equipped with EPA 2007 and newer engines
- Drive Axle and Steer Axle Air Suspension Ride Height Settings; only models equipped with Feature Code...
- Circuit diagram for ProStar/LoneStar Fifth wheel; link to missing diagram.
- International (navistar): information is being provided regarding the inspection and removal of steering...
- International: information regarding the fuel system components and repairs to correct interference to...
- International: information being provided regarding the rusting of power steering hoses that needs to be...
- International: battery cables routed too close to spring hanger shackle bolt for left-sided battery box or...
- International: spring hanger shackle bolt may have battery cables routed too close for left sided battery...
- International: information provided regarding the re-routing of alternator wiring to prevent rub points
- Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical
- Navistar: on certain trucks, the door and window locks fails to operate properly
- Navistar: information is being provided regarding the failure of the switch for the 5TH (FIFTH) wheel jaw...
- Incorrect 5AMP fuse at location F11-D on wabco 6 sensor 6 modulater
- Navistar: HVAC front inside module drain repair
- HVAC system compressor and discharge hose failure diagnostics and repair procedures
- Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights
- Navistar: troubleshooting for intermittent or no front blower operation
- Navistar: software update information for the a/c and blower motor
- Navistar: some engines may experience engine over-heating due to the fan clutch not actuating
- International: lower front shock mount bending on prostar s models (113) bbc w/all engines and prostar...
- Navistar int'l: developed in response to reports of intermittent or inoperable front blower motors on...
- Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon...
- Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models
- International: brake pedal not returning and sticking slightly in the applied position
- International: fixed vent window 016HKR replacement and rebonding instructions
- Navistar/international: eaton fr/fro series 10 speed transmissions built with nonconforming input shaft
- Navistar: implementation of engine recalibration
- International truck: intermittent or no front blower operation
- International: icon will not function properly
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an...
- Navistar: mislocated torque rod bracket on certain prostar and 9000 models
- Navistar: power steering intermediate shaft u joint end play measurement.
- International - air pressure gauges & a/c pressure transducer troubleshooting on POST-2007 hpv and prostar
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