2017 Kia Optima fuel system problems

Filed Jun 3, 2026 · Engine, Fuel system · IN

Loosing oil putting oil in every 3 to 4 days no leaks on ground or oil pan or drain plug.oil don't smell or looks burnt happened around did 2 oil changes in a week still the same. Car will sputer hesitation on acceleration every so often

Filed May 1, 2026 · Engine, Fuel system · MD

Constant Mis-firing, must put oil in car every 3 to 4 weeks. Hesitation when driving and sputtering.

Filed Apr 16, 2026 · Electrical, Fuel system · GA

The electrical wiring harness connecting to the hybrid system electric fuel pump(s) was found to have significant corrosion and a missing factory-installed protective covering. This is a manufacturing defect. The protective covering was never installed at the factory, leaving the wiring exposed to moisture and corrosion from the time the vehicle was built. COMPONENT THAT FAILED: Electrical wiring harness to hybrid electric fuel pump(s). Missing factory protective covering caused corrosion. The failed component is available for inspection upon request. SAFETY RISK: Corroded wiring in a hybrid vehicle electrical system poses serious risks including electrical shorts, potential fire hazard, and sudden loss of hybrid propulsion while driving. The vehicle is currently inoperable and unsafe to operate. CONFIRMED BY DEALER: Yes. The vehicle was taken to an authorized Kia dealership where it remained for approximately 8 months. The dealership and manufacturer inspected the vehicle and confirmed the wiring issue but denied warranty coverage. THIRD-PARTY CONFIRMATION: A third-party warranty representative independently reviewed photographic evidence and confirmed the missing protective covering is a manufacturing defect, not wear-and-tear or owner-caused damage. MANUFACTURER RESPONSE: The manufacturer denied warranty repair, falsely claiming the hybrid component warranty does not transfer to subsequent owners. Federal warranty law requires transfer unless explicitly excluded in the warranty terms. WARNING SIGNS: No warning lamps, messages, or symptoms appeared prior to the failure. The defect was hidden beneath the vehicle and not visible during normal operation or routine maintenance.

Filed Feb 6, 2026 · Engine, Fuel system · RI

“My vehicle, a 2017 Kia Optima, had repeated safety issues documented in service records. Despite multiple repair attempts (per attached records), the problem remained unresolved and put my safety at risk. I’m seeking further investigation or resolution.”

Filed Nov 16, 2025 · Engine, Fuel system · CA

I own a 2017 Kia Optima with a major internal engine defect. Starting shortly after purchase, the car lost power and consumed fuel unusually quickly. Over time, the engine began burning excessive oil and now produces a loud knocking sound (bearing knock), indicating internal bearing failure. These symptoms are consistent with known Kia engine defects (bearing wear / piston ring failure). The defect is a serious safety concern: because of weak bearings and high oil consumption, the engine could stall, seize, or catch fire. The dealership has refused to repair or replace the engine. I am reporting this as a safety defect and request the federal safety agency investigation.

Filed Oct 15, 2025 · Engine, Fuel system · CA

I purchased the 2017 Optima Hybrid from Huntington Beach Hyundai on [XXX]. I made sure to double check with the dealer if the engine and hybrid battery were in good condition, in which the salesman reassured me everything is good. The car was driving okay for a while, and I had oil change and tires/alignment changed recently. Just barely 4 months in after I owned the car, the incident happened on the night of [XXX]. I was driving on the highway near the Getty going roughly 70 mph up the mountain roads while all of a sudden the "check hybrid system" warning came on in the car. The car immediately went into limp mode, and I did everything I could to slow the car to a complete stop, and stop on the freeway shoulder safely. It was a traumatizing experience to me, as this is a major safety issue with the vehicle, and other cars were travelling really fast in LA mountain areas. I had the car towed to a auto repair shop the next day, the mechanics did a deep inspection and informed me the hybrid inverter has failed. I paid $2,177 to replace the hybrid inverter with the mechanic. The mechanic also informed me while they were test driving they heard a knocking sound from the engine. I did a look up and found out there is a class settlement and safety campaigns on the engine for 2017 Optima Hybrid due to the faulty factory rod bearings, and the 150K miles extended warranty from Kia should apply to replace my faulty engine free of charge. I will be getting my car towed to Car Pros Kia in Huntington Beach on October 15th, 2025, and request the dealer to replace my engine per Kia's extended warranty. I am filing the complaint because the car is having problems after problems in barely 4 months of ownership, in which I believe I have purchased a lemon, or Huntington Beach Hyundai knowingly hid the facts the components were faulty. I have also filed a case with Kia corporate. Attached is the repair invoice for the hybrid inverter. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

Filed Jul 30, 2025 · Engine, Fuel system · CA

While driving my 2017 Kia Optima (Theta II engine) at approximately 115,900 miles, I suddenly experienced engine failure. The vehicle began to stall and produced a burning smell shortly before the engine seized completely. I had the car towed to a Kia dealership, which confirmed an internal engine failure and noted that there were no signs of external oil leaks or neglect. The failure occurred only 4,500 miles after my last oil change, which was documented and professionally completed. The Kia technician mentioned verbally that this was due to excessive oil consumption and burning — an issue I later found to be widely reported in other Kia vehicles using this engine type. The estimated repair cost is over $14,000, which is more than the value of the vehicle. Despite my warranty being expired, this type of failure appears consistent with known manufacturing defects. I am reporting this for public safety and accountability. The vehicle failed without warning and could have caused a dangerous situation on the road.

Filed Jun 25, 2025 · Fuel system · 120,000 miles · NC

The contact owns a 2017 Kia Optima. The contact stated that the low battery warning light was illuminated, and the message stating an electrical failure was occurring was displayed on the infotainment center. The battery was tested and found to be non-defective. The vehicle was taken to AutoZone, where a mechanic diagnosed and determined that the alternator had failed. The vehicle was not repaired. The contact found information of the federal safety agency Campaign Number: 18V161000 (Hybrid Propulsion System) and linked the recall to the failure. The dealer was contacted and informed of the failure. The dealer confirmed that the VIN was not included in the recall. The manufacturer was not informed of the failure. The failure mileage was approximately 120,000.

Filed Nov 13, 2024 · Engine, Fuel system · CA

A auto repair shop said my Kia Optima has a bad knock sensor which is a common problem with those cars. My safety and others was put at great risk when I suddenly lost power on the freeway Problem was confirmed at an independent service center Has not yet been inspected by manufacturer Warning message came up at the same time as losing power

Filed Aug 11, 2024 · Acceleration, Engine · OK

The KSDS in my engine is causing engine failure due to the dealership failing to fix the problem when I first experienced stalling, lagging and misfiring of my vehicle, which would often make it shake and I would have to turn the car off and reignite it, sometimes more than once. My safety is at risk when driving, because the vehicle will lag while trying to accelerate in traffic. My mechanic researched the issue and found the recall and Kia said they fixed it when it was issued and they didn’t. My CHECK ENGINE light is flashing now and it continues to lose power. I have contacted Kia about the issue and I’m waiting on a response.