I drove the car for 2 miles and the left underside of the engine caught fire, now the engine is dead and in need of a new engine?
Mazda Protege engine failure problems
18 of the 1,074 owner complaints about the Mazda Protege describe engine failure, most of them for the 2003 model year.
- owner complaints
- 18
- worst model year
- 2003
- typical repair cost reported
- $1,500
- typical mileage
- 61,000
By model year
- 20038
- 20021
- 20011
- 20002
- 19991
- 19962
- 19953
Often reported together
Stalling 4Knocking 4Loss of power 3Power steering loss 1Misfire 1Fire or smoke 1Check engine light 1
What owners say
The air bags exploded while I was out side the car , there was a recall on the air bags & I was never notified by either mazda corp or the dealer & I have been the original owner , there has been numerous recalls on the 1995 protege & at no time I was ever contacted that there was a recall period. In 1997 the engine died & I had to pay the sum of $1500.00 to replace the engine & there were recalls I received no notification of. I contacted both mazda of north america & the dealer plaza auto mall where I purchased the car in 1995 & both refused my request to address this matter. The vehicle was inspected, and it was determined the air bags deployed, due to corrosion. Updated 08/27/14
Tl* the contact owns a 2001 mazda protege. The contact attempted to start the vehicle but the engine failed to start accompanied by an abnormal knocking from the engine. The contact also mentioned that the failure occurred more often when the engine was cold. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 22,000. Updated 05/28/14 ma the consumer stated model year 2003 vehicles have been repaired for the same failure by the manufacturer. But the manufacturer refuses to repair model years 2001-2002. The consumer stated this condition does not keep the engine from starting. It can and has caused catastrophic engine failure, which shuts down the power steering and brakes while the vehicle is moving. Updated 05/29/2014
Tl* the contact owns a 2002 mazda protege. The contact attempted to start the vehicle but the engine failed to start accompanied by an abnormal knocking from the engine. The contact also mentioned that the failure occurred more often when the engine was cold. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 880. Updated 05/28/14*lj the consumer stated model year 2003 vehicles have been repaired for the same failure by the manufacturer. But the manufacturer refuses to repair model years 2001-2002. The consumer stated this condition does not keep the engine from starting. It can and has caused catastrophic engine failure, which shuts down the power steering and brakes while the vehicle is moving. Updated 05/29/2014
Tl* the contact owns a 2003 mazda protege. The contact attempted to start the vehicle but the engine failed to start accompanied by an abnormal knocking from the engine. The contact also mentioned that the failure occurred more often when the engine was cold. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 13,200.
My 2002 protege 5 (built december 2002) had a catastrophic engine failure, due to loose vics screws from the intake manifold coming loose and being sucked into the combustion chamber. These screws sheared off the top of my spark plug, and destroyed my piston and valves. The outward symptoms was a loud 'coin in the washing machine' sound coming from my engine, followed by a sudden loss of power and stalling. After the engine was opened, 3 of 8 vics screws were off completely, and the remaining 5 were loose. This is clearly the identical defect to a recall for protege 5's built shortly after my vehicle (emissions recall 3005c), but my vehicle was not covered in the recall. Reading online boards for protege owners, it is clear that this is a frequent defect effecting both owners in and out of recall range, and that this vics recall should be widened to include additional owners. Quotes from mazda for repair are ~$5000 for a new intake manifold, valves and pistons, and labor to repair.
Tl*the contact's son owns a 2003 mazda protege 5. While approaching a red light at an unknown speed, the vehicle stalled and had to be restarted. The contact heard loud noises coming from the front end of the vehicle. The contact pulled to the side of the road and had the vehicle towed to a service station. The mechanic diagnosed the cause of the failure as a blown rod. The vehicle was then towed to a mazda dealer, who stated that there was engine failure and it needed to be replaced. The current mileage was 31,289 and failure mileage was 26,490.
Purchased a pre owned 2003 mazda protege with approximately 50,000 miles on it. I drove the vehicle for about 4000 miles before there was an engine failure. There were no events that lead up to this incident. The engine began to make a loud knocking noise. I had it towed to the dealer of purchase. A screw on an the intake came loose and went into the engine cylinder. Damage caused the engine to need to be replaced. Mazda has recall 3005c for this problem for the exact year, model, and engine as the one I purchased. However, the VIN number was a few thousand numbers outside of the recall range. Im stuck with a 15,000 piece of junk.
While driving normally to my home after work the car stalled at a stop light. )when restarted there was a loud clanking/hammering noise from the engine for about 15 seconds then the sound went away, the cell lit up and the engine started shaking. When checked for codes a misfire on cylinder -4 was found. (the spark plug on cylinder 4 had been smashed flat by a foreign object that caused the hammering noise, nothing was found inside the cylinder , using a magnet. The spark plug was replaced and the car worked as normal. Upon investigation on the internet I found recall 3005c for the vehicle that describes my problem and if not fixed can cause engine failure. When contacting mazda customer assistance they said my VIN was not in range for this recall and that I would have to pay for any repairs because my car has 61000 miles and even though the emissions warranty is still active, the regular warranty is over.
My engine failed causing a sudden loss of power. I was able to pull over safely. My car required about $1,000 worth of repairs, using used parts, and I have permanent engine damage that will ultimately shorten the life of my engine. The root cause of the engine failure was due to loose screws located in the air intake manifold, that allowed for a baffle or butterfly valve to break and enter my engine. This very same problem was recalled by mazda for vehicles made from march of 2003 to july of 2003, mine was manufactured in february of 2003, and therefore was not recalled. I know of at least three other people who also have experienced this very same issue who have not been included in the recall. I have had two separate mazda service managers confirm this was the same problem as the recall - loose screws in air intake manifold. I need this investigated to determine if more cars should be recalled.
Related recalls
Engine and engine cooling: engine
- What is wrong
- The wire rod used in the manufacture of the engine valve springs can develop minute cracks causing breakage of the springs.
- Risk
- This breakage can cause engine chatter, damage to the engine pistons, and cause the engine to stall increasing the potential for an accident.
- Remedy
- Dealers will replace all sixteen (16) valve springs in the engine of the affected vehicles.
Recall number 95V033000 · Recall details
Questions about the Mazda Protege engine failure
Which Mazda Protege years have engine failure problems?
The model years with the most reports are 2003 (8 complaints), 1995 (3 complaints) and 1996 (2 complaints).
How much does it cost to fix engine failure on the Mazda Protege?
Owners who mentioned a price put the repair at about $1,500 (median of 5 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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