1997 Mercury Mountaineer technical service bulletins
293 technical service bulletins and manufacturer communications cover the 1997 Mercury Mountaineer.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Front axle leaks fluid from vent tube - vehicles equipped with 4X4 or AWD
- General (PCM) power train control module programming procedures
- General power train control module (PCM) programming procedures
- Low line pressure reading at wide open throttle (WOT), slipping shifts and / or delayed engagements with...
- Malfunction indicator lamp illuminated with diagnostic trouble codes (DTCS) P0442, P0455, P0456, P0457 or...
- Remote keyless entry (RKE) - service tips
- New transmission cooler flusher - service tips
- An uncommanded shift to 4X4 low
- Malfunction indicator lamp (MIL) illumination with diagnostic trouble codes P0442, P0455, P0456, P0457,...
- Various noise issues from the rear leaf springs while driving
- Fluid may leak out of the front axle vent tube
- New service part - number 5 needle bearing and race kit - 4R70W transmission - service tip
- Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (CMP) installation...
- Incorrectly installed gear driven camshaft position (CMP) sensor synchronizer assemblies causing surge,...
- Climate control a/c service tech tips
- Lamp-brake-invadvertent disabling of brake shift interlock
- Experiencing a clicking / popping noise from the upper steering column area when turning the steering wheel
- Some vehicles may exhibit a no 1-2 upshift, no 2-3 upshift, a no engine braking condition in manual 1 or...
- Concerns with brake vibration, roughness and / or grinding noise, and excessive brake rotor corrosion
- Some vehicles built prior to 9/15/2001 may exhibit low line pressure readings while in drive, no 2ND gear,...
- Certain vehicles with 4X4 or all-wheel drive may have a fluid leak from the front axle vent tube
- Some vehicles may exhibit a squeak, snap, rattle, or clunk in the front end when turning or going over bumps
- Some vehicles equipped with the 4.0L sohc engine may exhibit a check engine light on with diagnostic...
- Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant...
- Information on vehicles exhibitng fuel line damage due to pinching/squeezing of the fuel return line
- Information regarding malfunction indicator light illuminating with diagnostic trouble code P0300/P0301
- Engine oil system priming procedures, service tips for reports of premature engine failure
- Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing...
- Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires
- Brake shift interlock
- Concerns with high brake pedal force to stop after rotor machining
- Some vehicles may exhibit heater core leaks
- Information regarding transmission fluid usage charts
- Some vehicles may exhibit an intermittent high frequency brake squeal noise
- Subject regarding owner notification program 01M01 supplement #2: revised technical instructions and new...
- On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube
- Subject regarding owner notification program 01M01 regarding additional coverage for front cam chain guide...
- Owner notification program regarding additional coverage program for front cam chain guide assembly which...
- Some 4X4 vehicles may exhibit a fluid leak from the front axle vent tube
- Concerns with vehicles exhbit fluid leakage from the front axle vent tube
- Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise (sometimes...
- Subject regarding additional coverage on the front cam chain guide assembly for rental vehicles with 4.0L...
- Some 4X4 vehicles may exhibit an oil leak from the front axle pinion seal
- Information on replacing a gem module on 4X4 vehicles equipped with 4.0L sohc, ohv and the neutral tow kit
- Service action 00E11, supplement #1 - update information regarding on-board diagnostic system upgrade
- Subject regarding advance notice on upcoming owner notification program which will provide additional...
- Vehicles may experience start up timing chain noise
- Concerns with broken thermostats on engines
- Subject pertaining to broken thermostat
- Service action bulletin regarding on-board diagnostic system upgrade
- Subject regarding owner notification suppllemental program for vehicles equipped with 4.0L sohc engines -...
- On some vehicles, the accelerator pedal bracket may become loose or separated from the dash panel
- Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the...
- Ford motor company is providing additional coverage for the 4.0L sohc camshaft chain tensioner and lower...
- Subject regarding climate control - eatc - blower motor control service tips
- Some vehicles may exhibit hesitation on acceleration or while turning
- Subject regarding additional coverage program for sway bar links
- Subject pertaining to supplemental tire inflation label
- Subject regarding pop / creak noise from the rear underbody while driving
- Information regarding front sway bar link
- Some vehicles equipped with a 5.0L engine may exhibit a rubbing noise during right hand turns from the...
- Information regarding pump alignment tools
- Some vehicles may experience an oil leak at the rear crankshaft area after service
- Some vehicles may exhibit an oil leak from the front axle pinion oil seal area
- Some vehicles may come in for a malfunction indicator lamp (MIL) on with diagnostic trouble code P0171...
- Some vehicles equipped with 5.0L engine and all wheel drive (AWD) transfer case may exhibit a condition of...
- Subject regarding neutral tow inoperative after gem replacement
- Information on 5R55E - 4R55E - 4R44E pump alignment tools
- Some vehicles equipped with 5.0L engines and all wheel drive (AWD) transfer case may exhibit a condition...
- Information regarding the new transmission cooler flusher- service tip
- Some all wheel drive vehicles may experience a low speed whining noise from the transfer case
- Some vehicles may exhibit an intermittent hesitation on acceleration or while turning
- Information on diagnosing a vehicle with malfunction indicator lamp illuminated and diagnostic trouble...
- Information on replacing and / or repairing malfunctioning (door, ignition and decklid) locks
- Some vehicles may exhibit a condition of no 4X4 low range engagement or a stuck in 4X4 low range, with no...
- Some vehicles may exhibit a squeak noise from the rear while driving, especially when going bumps
- Some vehicles equipped with four wheel anti-lock brakes (4WABS) may exhibit wheel speed parameter...
- Some vehicles may exhibit a vibration / groan on acceleration or take off.
- All vehicles with electronic shift on the fly transfer cases will display contact plate pids opposite of...
- Experiencing very light steering vibration / shimmy / nibble at engine idle or low speeds (parking lot...
- Some vehicles may exhibit a vibration / groan on acceleration or take-off due to the rear transmission...
- Concerns with vehicles exhibiting an oil leak from the front axle pinion seal
- Some vehicles equipped with 4.0L sohc engines may exhibit an overheat condition that may be attributed to...
- All 4X4 vehicles with electronic shift onthe fly transfer cases will display contact plate pids opposite...
- Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses
- A no start condition when vehicle is parked on an incline with the vehicle in a nose down position and...
- Information on replacing the front bumper bracket
- Concerns with burning odor or smoke, and / or rustling noise while blower motor is on
- Some vehicles may exhibit an oil leak from the front axle pinion seal
- Vehicles equipped the neutral tow feature, be aware that when the neutral tow feature is enabled and the...
- Some vehicles may exhibit a condition of no 4X4 low range engagement or a stuck in 4X4 low range, with no...
- Exhibiting a squeak type noise from the rear stabilizer bar while driving, especially when going over bumps
- Some vehicles equipped with four wheel anti lock brakes may exhibit wheel speed parameter identifications...
- Exhibiting very light steering vibration / shimmy / nibble at engine idle or low speeds
- Service tip information when servicing the 4.0L sohc short block assembly
- Some vehicles equipped with 4.0L sohc engines may exhibit a vibration / moan / boom at idle
- Some vehicles with 4.0L sohc engines may exhibit a vibration / moan / boom at idle
- Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material...
- Information on identifying non-approved / alternate refrigerants which could cause safety, and performance...
- Vehicles built between 3/15/1997 and 12/31/1998 and with 4R70W transmissions may experience delayed or no...
- Some vehicles may exhibit the check engine light on with diagnostic trouble code PO420
- Information regarding 4.0L sohc camshaft bolt torque
- Some vehicles may exhibit engine noise(cam chain noise)
- Subject regarding 4.0L sohc engine repair procedure update
- Some service manuals may list the incorrect camshaft position sensor alignment tool for vehicles with...
- Information regarding seat that will not move forward
- Information regarding neutral tow kit availability
- Information regarding 4.0 l sohc camshaft bolt torque
- Information regarding 4.0L sohc engine noise (cam chain noise)
- Information regarding sohc engine noise (cam chain noise)
- Information regarding 4.0L sohc engine repair procedure update
- Information regarding camshaft position (CMP) sensor alignment tool chart
- Information regarding seat that willl not move forward
- Information regarding neutral tow kit available
- Service tips information provided to assist when servicing vehicles with short block assembly
- Service tips when servicing a 4.0L sohc short block assembly
- Exhibiting a power steering fluid leak from the steering gear boot(s)
- Vehicles may experience a no start condition when parked on an incline with the vehicle in a nose down...
- Information on the new flush and fill tool available through rotunda
- Some vehicles may exhibit a burning odor or smoke, and / or rustling noise occuring when the blower motor...
- Exhibiting an air bag lamp on intermittently with lamp fault code (LFC) 24, or diagnostic trouble code...
- Conditions with the brake lamps inadvertently disabling the brake shift interlock
- Information designed to aid in the diagnosis, testing and repair of noise, vibration and harshness (NVH)...
- Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on...
- Ford motor company has released a private labeled material to be used for iron particle / acid rain...
- Safety recall letter informing owners of modification to the positive crankcase ventilation (PCV) system
- The malfunction indicator lamp (MIL) may illuminate and diagnostic trouble codes (DTCS) P0171, P0174,...
- Information on refilling tissues for the center console facial tissue compartment
- Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making...
- Use kleenex brand juniors or li'l travelers to refill tissues for certain vehicles with the high series...
- Some vehicles may exhibit harsh downshift from 3RD to 1ST gear while stopping, hesitation after...
- Experiencing a delayed or no 2-3 upshift, primarily when the transmission is cold on vehicles with ford...
- Harsh downshift from 3RD to 1ST gear while stopping; hesitation after acceleration from stop; and / or...
- Concerns or erratic or insufficient temperature control
- Subject regarding door trim panel replacement - service tip
- Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered...
- Subject regarding positive crankcase ventilation (PCV) tube modification
- Information on maintaining tire pressure
- Some vehicles may exhibit a no start condition when parked on an incline with the vehicle in a nose down...
- Some vehicles may exhibit a no start condition when parked on an incline with the vehicle in a noise down...
- Information regarding reprogramming powertrain control modules (PCMS)
- Complaints that the in-dash cd stops operating when hot
- Service tips for checking transmission fluid level
- Vehicles exhibiting intermittent illumination of air bag light with diagnostic trouble code B1924
- Experiencing a whinning noise from the transfer case
- Some vehicles may exhibit a hesitation / lack of power on re-acceleration after decelerating from 45 - 65...
- Brief information on checking transmission fluid level
- Concerns with the in-dash cd stops operating when hot / radio display reads cd too hot
- Some vehicles may exhibit an air bag light on intermittently with diagnostic trouble code B1924
- Some vinyl covered items such as dash panels, door trim panels, consoles, etc., may exhibit a small dent,...
- Conditions with the front seat back lever bent
- Ford motor company has released a new electrical grease ( F8AZ - 19G208-AA ) to reduce the possibility of...
- Some vehicles may exhibit a hard start / long crank, cold start stall, cold rough idle concern
- Information on vehicles exhibiting steering wheel shimmy, vibration or grunt on slow speed turns
- Information on vehicles exhibiting upper engine noise
- Brief information regarding engine stall condition
- Some vehicles may exhibit a fluid leak concern from the front axle vent tube
- This bulletin mentions that for all vehicles with antilock brake module concerns that require a module...
- For all vehicles with generic electronic module (GEM) concerns that require a module replacement, the...
- Condensate may leak onto the passenger floor on some vehicles
- Mass air flow (maf)- sensor contamination- service tip
- Issues regareding diagnostic trouble codes ( dtcs ) P0705, P0708, P1704, and / or P1705 may be stored in...
- Some vehicles with a very low odometer reading may experience a lack temperature control
- Information regarding replacement and / or repairs on any lock component
- Revised message regarding steering wheel shimmy, vibration or grunt on slow speed turns action on sohc...
- Information concerning the replacement of the engines on vehicles equipped with a 4.0L sohc that require...
- Some vehicles equipped with pats (securilock) except certain models now have availability of fleet keys...
- Brief information regarding upper engine noise
- Repeat message regarding engine stalling tt
- Some vehicles may exhibit a hard start/long crank, cold start stall, cold rough idle concern
- All vehicles equipped with 4.0L sohc that require engine service please note that the XL2Z-6M289-AA (drive...
- Information on setting the tire inflation pressure for 1991 through 1999 model year vehicles in the...
- Experiencing a noise and vibration during idle.
- Experiencing a " buzzing " or " rattling " noise from the exhaust system
- Concerns with the power seat control button ( knob ) may detach from the switch actuator
- Steering wheel shimmies, vibration or grunt on slow speed turns..
- Some 1997-1998 explorer/mountaineer/expedition or navigator vehicles with 4-WD 4X4 system may exhibit both
- A direct replacement part for the evaporative emission canister and bracket assembly
- Brief information for vehicles exhibiting engine stall
- Steering wheel shimmy, vibration or grunt on slow speed turns
- Some vehicles may come in for a bent front seat back recliner lever
- Some vehicles may exhibit a drift/pull, show signs of tire wear, or exhibit poor ride quality
- Information on a new transmission fluid usage chart
- Some customers notice a grinding, whining, pulsing, or fluttering at the brake pedal at speeds below 19...
- Information on tire company telephone numbers for customer assistance
- A new silicone gasket and sealant
- Experiencing idle vibration / exhaust boom
- Conditions with axle wind-up on tight turns with control trac transfer case
- Concerns with false ABS activation while light braking at low speeds
- Concerns with built-in rear child safety seat may not easily accommodate some children
- Engineering is investigating concerns of noisy front system blower motors on certain vehicles
- Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use
- Service tip information regarding elimination of sanding rotors and drums
- Recommended guidelines for towing behind recreational vehicles
- Concerns with a whistling or hissing noise from the main control area occuring while idling in drive and /...
- Availability of hub-mount brake rotor machining equipment
- Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers
- Repairs to vinyl covered surfaces
- Service tips for surface defect removal without repainting
- Subject regarding the availability of hub-mount brake rotor machining equipment
- Some vehicle may exhibit malfunction indicator lamp (MIL) illuminated with diagnostic trouble codes (DTCS)...
- Rear crankshaft seal oil leak
- Vehicles may exhibit a center console squeak or rattle
- Recall 97S67 - modification of the pcv valve requires a special tool whicl will sent to listed parts managers
- Vehicles built on or after 4/14/97 will no longer have a rear washer bottle - a redesigned front washer...
- DTC P0402 in memory under investigation by engineering
- Some running board pads may warped
- Liftgate lock concerns on vehicles built through 12/96
- 1997 4.0L sohc 4X4 explorers and 1997 5.0L AWD explorers/mountaineers should not be equipped with a...
- Liftgate locks will not lock/unlock when actuated by the power switches
- Engineering is investigating rear crankshaft oil leaks
- Some running board pads may be warped
- Vehicles may exhibit a center console squeak
- When performing TSB 97-4-9, do not use a baffle to correct hte issue, use the revised axle cover plate
- Engineering is investigating concerns of broken liftgate glass
- Fuel economy- customer expectations versus vehicle usage
- Interior- leather seat cleaning procedure- service tip
- Cd player- "skips"- high series console- normal driving conditions
- Special field action 96L11 - audio guides placed in the mountaineers did not include instructions for the...
- Rear crankshaft seal oil leaks
- Incorrect oil viscosity label in engine compartment
- Axle- front axle leaks fluid from vent tube- vehicles built through 8/96 equipped with 4X4 and AWD
- Replacement headlamp bulbs - several aftermarket companies are offering replacement bulbs with a higher...
- Gem concern - check for more than one gem controlled component that is inoperative or for a string of...
- Door latch switch is causing the door ajar light/chime not to work properly
- Air conditioning- R-134A tracer dye installed in a/c system and three o-ring spring lock couplers- service tip
- Remote keyless entry- rke inoperative- vehicles built through 10/30/96
- Some vehicle engine compartment decals may incorrectly list 10W30 for oil viscosity
- Modifications have been made to the front stabilizer links
- Vehicles with rear crankshaft seal oil leaks
- Radiators may exhibit a coolant leak at the end tank seals in cold temperatures
- Customers report inoperable remote entry or keyless entry feature
- The ngs displays incorrect date for the ing gem pid on the vehicles
- Exhaust noise heard in the passenger compartment most present at tip-in a nd cruise after ssm 5238 has...
- When performing TSB 96-24-16, the existing transfer case vibration damper should not be adapted and...
- Vehicles exhibiting a pulsating, cyclical type of noise coming from the front axle tube area from 0 to 45 mph
- Various vehicles may experience a high pitched whistle during heavy acceleration at 3800-5000 RPM when...
- Exhibiting a pulsating, cyclical type of noise coming from the front axle tube area from 0 to 45 mph
- Vehicles may experience a high pitched whistle during heavy acceleration at 3800-5000 RPM when engine is warm
- Vehicles may exhibit reverse operating characteristics when switching the air suspension switch from...
- Exhaust noise heard in the passenger compartment most present a tip-in a nd cruise after ssm 5238 has been...
- Performing TSB 96-24-16, the existing transfer case vibration damper should not be adapted and reinstalled...
- The ngs displays incorrect data for the ign gem pid on the vehicles
- Customers report inoperable remote entry or keyless entry feature
- Revised vent tube for 1995-97 explorers & mountaineers with water ingestion into transfer case
- Vehicles built prior to 10/1/96 may have been built with wrong temp gauge system parts
- Power locks cycle by themselves remove each power lock switch and measure the open resistance
- Vehicles built prior to 10/1/96 may have been built with wrong tem gauge system parts
- Revised vent tube for vehicles with water ingestion into transfer case
- Inoperable remote entry or keyless entry feature
- Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning...
- Powertrain control module -reprogram powertrain control module (PCM) - service procedures - service tip
- Axle - front axle leaks fluid from vent tube - vehicles built through 8/96 equipped with 4X4 and AWD
- Torque converter - leak test procedure - service tip
- Transmission - E40D - 4R70W - 4R44E - 5R55E - new digital transmission range sensor - diagnosis service tip
- Vibration
- Vehicles may exhibit an exhaust manifold impingement noise
- Instructions for diagnosing faulty ABS sensors
- Driveshaft design may cause floorpan vibration while at highway speeds or with throttle wide open
- Vibration/shudder at 4000 - 5000 RPM wide open throttle
- Vehicle lean
- Vehicle may exhibit an exhaust manifold impingement noise
- Brakes - elimination of sanding rotors and drums - service tip
- Mass air flow sensor - replacement as an assembly - service tip
- Air conditioning - compressor failure - insufficient amount of refrigerant oil
- Firestone P235 tires may exhibit a high frequency vibration at 65-75 mph
- Owners guide advises to use FL-1A oil filter, which is incorrect
- Tensioner rattle
- Thump/clunk noise in turns or over bumps may be caused by the kevlar patch wearing through on the torsion...
- Owners guide advises to use a FL-1A oil filter, FL-1A is incorrect
- Some vehicles equipped w/ an AX4S transaxle may have been shipped w/ a low transaxle fluid level
- Vehicles may experience unexplained MIL light codes &/or irregular shifting (A4LD)
- Revised hose part# F6HZ-9J291-A has been developed to replace hose that shows signs of deterioration,...
- Vehicles may experience a vibration during wide open throttle acceleration or while cruising at highway speeds
- Concern for vehicles exhibiting lean codes P0171 & P0174 (vacuum leak)
- Push connection between the flexible fuel vapor line at the carbon canister & the metal fuel vapor line...
- Procedure for brake warning indicator stays on red in cluster
- Procedure for brake exterior lights stay on (tail & high mount stop light)
- Light to moderate axle noise (axle whine) at 50 to 65 mph (80 to 105 kph) during accels, decels or cruise...
- Improper rtv application at the front/rear lower intake manifold end seals & side gaskets may cause an...
- Concern where the door glass drops when cycled down on vehicles with the power door option
- Concerns for the labor time standard in tbs 96-19-02 (steering - grunt noise during steering wheel return...
- Information on vehicles that may exhibit a slight delay in the first drive away after the vehicle has been...
- Electronic automatic temperature control (EATC) invalid diagnostic codes U1235 & 155 may be stored if the...
- Vehicles may exhibit a condition where the windshield wipers come in contact w/ the 'a' pillars (& each...
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