The worst 2009 New Flyer D40LF problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
Recalls 2
Structure
- What is wrong
- New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.
- Risk
- If debris resulting from drive shaft failure enters the passenger compartment, it may result in injury to the bus occupants.
- Remedy
- New Flyer notification to owners on 01/03/2013. Dealers will install a steel plate under the access panel on affected buses, free of charge. Owners may contact New Flyer at 1‑204‑224‑6706 for more information.
Recall number 12V591000 · Recall details
Power train: driveline: driveshaft
- What is wrong
- New flyer is recalling certain model year 2004-2009 transit buses. These models have an inspection panel located above the drive shaft in the passenger compartment flooring for easy inspection and removal of the drive shaft. This panel may not be of sufficient strength to prevent foreign matter from entering the passenger compartment in the event of a drive shaft failure.
- Risk
- Failure of the drive shaft access panel to maintain passenger compartment integrity could result in injury or death.
- Remedy
- Dealers will incorporate an energy absorbing honeycomb material to the underside of the access panel. This service will be performed free of charge. The safety recall began on march 10, 2010. Owners may contact new flyer at 204‑934‑4874.
Recall number 10V089000 · Recall details
Technical service bulletins for the 2009 New Flyer D40LF 9
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather...
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- Rework existing exhaust tube support bracket for updated cummins EGR cooler installation
- New flyer: the power steering return line needs to remove and replace the hydraulic reservoir sight glass...
- New flyer: bulletin providing information regarding the updating and installation of the stepwell LED lights
- New flyer: information in bulletin pertaining to the rear leveling valves relocation
- New flyer: information regarding backer plate installation for fire extinguisher mount
- New flyer: install alternator support bracket
Compare the 2009 New Flyer D40LF
Other model years
Questions about the 2009 New Flyer D40LF
Is the 2009 New Flyer D40LF reliable?
Owners have filed 0 complaints about the 2009 New Flyer D40LF.
What is the most common problem with the 2009 New Flyer D40LF?
There are not enough complaints to tell.
How many recalls does the 2009 New Flyer D40LF have?
2 recalls, covering structure and power train.
VIN decoder
See the problems and recalls for an exact car
Buying a used 2009 New Flyer D40LF?
Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.
Check its history