The worst 2005 New Flyer DE40LF problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
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Recalls 2
Engine and engine cooling: engine: diesel
- What is wrong
- On certain transit buses built with cummins isl and isc diesel engines equipped with the cm850 fuel system, the engine high pressure fuel lines, from the engine high pressure pump to the engine fuel rail, are prone to failure.
- Risk
- Failure of the line introduces high pressure fuel spray into the engine compartment which can ignite when it comes in contact with a hot surface.
- Remedy
- Cummins will install a fuel line bracket to reduce fuel line stress. A new fuel line will be installed when adding the bracket. Customers may contact cummins at 1-800-diesels or new flyer at 204‑934‑4876.
Recall number 06V212000 · Recall details
Steering: linkages: tie rod assembly
- What is wrong
- On certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.
- Risk
- Bracket failure could result in a crash without prior warning.
- Remedy
- Dealers will replace the brackets free of charge. The recall began on april 6, 2005. Owners may contact new flyer at 204‑934‑4874.
Recall number 05V116000 · Recall details
Technical service bulletins for the 2005 New Flyer DE40LF 8
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather...
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- New flyer: inspect and retorque steering gear box hardware. models 40OFT; dsl; elec; low floor. no model...
- New flyer: inspect exhaust tube for leak and alignment
- New flyer: remove and replace zf transmission breather hose to provide better drip loop
- New flyer: remove steering gears and add plastic slider plates
- New flyer: rework DEF tank. apply sealant on DEF line connections. models 40FT; dsl; elec. no model years...
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Questions about the 2005 New Flyer DE40LF
Is the 2005 New Flyer DE40LF reliable?
Owners have filed 0 complaints about the 2005 New Flyer DE40LF.
What is the most common problem with the 2005 New Flyer DE40LF?
There are not enough complaints to tell.
How many recalls does the 2005 New Flyer DE40LF have?
2 recalls, covering engine and engine cooling and steering.
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