Driveshaft attachment failure allowing the driveshaft to penetrate the floor of the bus, a forty foot hybrid gasoline / electric transit bus. The shaft failure was due to broken bolts at the attachment of the shaft to the flange of the combining gearbox flange to output shaft. Since the failure in nov. 2010, the subject fleet of buses (85) have been inspected and the bolts replaced. Recurrence of bolt failures is being addressed via recall # r11-017, campaign # 11v407000.
The worst 2009 New Flyer GE40LF problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Transmission1
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- Transmission1
Recalls 1
Power train: driveline: driveshaft
- What is wrong
- New flyer is recalling certain model year 2005-2010 heavy duty transit buses. The three retaining bolts for the output flange on the ise propulsion system are subject to fatigue failure. Failure of the three bolts retaining the output flange to the combination gear box on the ise propulsion system could result in a separation of a portion of the driveshaft, with the output flange attached, from the vehicle.
- Risk
- Separation of the driveshaft and output flange from the vehicle creates the potential for bodily injury of bystanders and/or property damage.
- Remedy
- Dealers will inspect the drive line components and replace the output flange bolts free of charge. The safety recall began on august 18, 2011. Owners may contact new flyer at 1‑204‑934‑4876.
Recall number 11V407000 · Recall details
Technical service bulletins for the 2009 New Flyer GE40LF 14
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- Technical Instruction to Remove ISE Cooling Loop Bypass.
- Technical service information bulletin - relocate intake filter for ise air compressor.
- Technical Instruction to Install New Engine Oil Dipstick Assembly.
- Technical Instruction for MONO Inverter Conversion.
- Technical Instruction to Replace Engine Air Intake Tube.
- Technical Instruction to Relocate UCAP Fire Bottle.
- Technical Instruction to Upgrade UCAP Cabinet Cover (Mono).
- Technical Instruction to Reprogram Siemens Inverter
What 2009 New Flyer GE40LF owners say
Most recent owner complaints, unedited.
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Other model years
2009
Questions about the 2009 New Flyer GE40LF
Is the 2009 New Flyer GE40LF reliable?
Owners have filed 1 complaint about the 2009 New Flyer GE40LF, close to a typical GE40LF model year.
What is the most common problem with the 2009 New Flyer GE40LF?
Transmission and drivetrain, with 1 complaint.
How many recalls does the 2009 New Flyer GE40LF have?
1 recall, covering power train.
Was there a recall on the 2009 New Flyer GE40LF transmission?
Yes, 1 recall: 11V407000. Check your VIN to see if your car still needs the free repair.
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