The worst 2011 New Flyer XD40 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
Recalls 2
Seats
- What is wrong
- New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
- Risk
- If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
- Remedy
- New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1‑204‑224‑6706, or Recaro customer service at 1‑800‑873‑2276. New Flyer's number for this recall is R16-001.
Recall number 16V038000 · Recall details
Parking brake
- What is wrong
- New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.
- Risk
- If the brakes drag, they may overheat, possibly resulting in a fire.
- Remedy
- New Flyer will notify the owners and the affected brake chambers will be replaced, free of charge. The recall began on November 13, 2012. Owners may contact New Flyer at 1‑204‑224‑6706 for more information.
Recall number 12V518000 · Recall details
See all 2 recalls for the 2011 New Flyer XD40
Defect investigations
Leaking MGM brake chambers
The summary for this investigation is provided in a separate attachment to this resume.This equipment query is closed.
EQ12011
Technical service bulletins for the 2011 New Flyer XD40 23
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather...
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses...
- This Service Manual Bulletin provides new information on how to check for proper chain tension, as...
- This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
- This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
- This Service Manual Bulletin provides a correction for the information regarding the replacement of the...
- Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
- Technical instruction to add pressure protection valve at the spring/parking brake emergency release tank.
Compare the 2011 New Flyer XD40
Other model years
Questions about the 2011 New Flyer XD40
Is the 2011 New Flyer XD40 reliable?
Owners have filed 0 complaints about the 2011 New Flyer XD40.
What is the most common problem with the 2011 New Flyer XD40?
There are not enough complaints to tell.
How many recalls does the 2011 New Flyer XD40 have?
2 recalls, covering seats and parking brake.
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