The worst 2020 New Flyer XD60 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
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Recalls 2
Service brakes, air: antilock
- What is wrong
- New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
- Risk
- An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
- Remedy
- New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1‑800‑241‑2947.
Recall number 25V898000 · Recall details
Fuel system, diesel: fuel injection system: fuel rail
- What is wrong
- New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
- Risk
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Remedy
- New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1‑204‑224‑6706. New Flyer's number for this recall is R21-008.
Recall number 21V365000 · Recall details
Technical service bulletins for the 2020 New Flyer XD60 15
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Thermo-King has issued a Service Bulletin (SB866-1) related to the clutch bearing maintenance on their...
- Instructions to replace the A/C belt sheave (pulley) with an improved version to mitigate the AC belt...
- Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
- Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
- Technical Instruction describing how to rework dock approach pedestrian alarm wiring.
- This Instruction to Service describes how to install a reminder decal for the SDS panel retaining lanyard...
- This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead...
- Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support...
- Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket,...
- This is a duplication of a maintenance instruction from by Mobile Climate Control (MCC) to rework the air...
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Questions about the 2020 New Flyer XD60
Is the 2020 New Flyer XD60 reliable?
Owners have filed 0 complaints about the 2020 New Flyer XD60.
What is the most common problem with the 2020 New Flyer XD60?
There are not enough complaints to tell.
How many recalls does the 2020 New Flyer XD60 have?
2 recalls, covering service brakes, air and fuel system, diesel.
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