The control arm detached from the front subframe due to massive rust on a car that was well cared for and only 10 years old. This happened as we were driving: the front passenger-side wheel became loose and began flopping back and forth, forcing me to immediately pull over into a gas station. I do not want to imagine what would have happened if this had detached on the highway instead of on a town side road. There were NO warnings or symptoms before this catastrophic failure. I had it towed to my regular mechanic, not realizing the extent of the damage—they wouldn't even put it on a lift. I then had it towed to the dealership, where they confirmed the damage was so extensive that (1) both control arms and the front subframe would need to be replaced due to rust ($5,800), and (2) the rear subframe was also extensively rusted, unsafe, and in need of imminent replacement, quoted at an additional $7,000. This being an exorbitant amount for a 10-year-old Nissan Pathfinder, I was forced to sell it to a salvage yard for a pittance just to buy a vehicle I could drive to work—and I can only hope it lasts until I can afford something better. I purchased this Pathfinder about 14 months ago. It was "inspected" by the dealer as well as by my regular mechanic at that time, with no indication that rust was a concern or even worth a comment. I am horrified by how much worse this could have been. We were on a trip more than an hour from home, heading toward the highway to return, when this occurred. No one should have to worry about something like this. Especially because, when I began researching, I found that this is a KNOWN defect on this model and others like it. It is NOT okay to put people at risk of serious or deadly injury when manufacturers KNOW water pools in places that can't be seen or checked, rotting the frame and subframe from the INSIDE out.
Nissan Pathfinder ball joint problems
74 of the 7,336 owner complaints about the Nissan Pathfinder describe ball joint or control arm failure, most of them for the 1997 model year.
- owner complaints
- 74
- worst model year
- 1997
- typical repair cost reported
- $1,500
- typical mileage
- 121,000
By model year
Often reported together
Power steering loss 3Grinding brakes 3Premature wear 2Wipers 1Whining noise 1Tire blowout 1Sudden acceleration 1Stalling 1
What owners say
Right lower control arm snapped while driving at highway speed (65MPH) causing vehicle into a 360 spin. Vehicle spun, was hard to control and tire blew out at speed. Others behind me or in front may have gotten involved if traffic was heavier at the time. Vehicle wasnt inspected, no police involved. No warning before incident. Incident happened with no symtons or prior knowledge
For the past couple of months we noticed the car is swaying to one side when it accelerates. We took the car for an alignment and the problem persists. The car is now swaying aggressively to one side when driving at higher speeds. This occurs while driving in the highways. We have to be extra cautious because it can hit another car driving in the next lane. We took the car to the Weston AutoNation dealer repairs and they informed the car needs to repair tie rods and control arms. The car has never been in an accident. The car has less than 35,000 miles.
The contact owns a 2013 Nissan Pathfinder. The contact stated while driving and making a turn, the steering wheel became significantly loose. The contact pulled over to the side of the road and inspected the vehicle. The contact noticed that the front passenger's side wheel had moved closer into the front fender, and the control arm had detached from the frame due to significant corrosion. The vehicle was towed to the residence. The dealer was notified of the failure. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, but no assistance was provided. The manufacturer referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 167,000.
When getting a new set of tires found out that drivers side rear subframe assembly rusted away where the control arm attaches after looking at a Nissan fourn there are many with the same problem worried that due to this might be a issue for me and my children traveling to he roads
I almost wrecked because I could not see through the windshield when the wipers failed. I was driving in the rain in rush hour traffic. The rain stopped. I turned off my wipers. I was on an onramp to the interstate at dusk. The rain started again. I tried to turn on the wipers but they would not turn on. After several attempts and moving the control arm to various positions, the wipers came back on and worked. The rain lightened again. I turned them off. When I attempted to turn the wipers back on when the rain started again they did not turn on, no matter which position the control arm was moved to. Luckily the rain stopped. I tried the wipers again once I was off the interstate and they worked. I passed by the dealership before going home but the service doors were down. I did not stop. I have not yet taken it to the dealership but intend to this weekend. This was a terrifying situation. I can't imagine if I had been in heavy traffic or needed to veer and this malfunctioned. It could have cost me my life. Please get this fixed.
I started having issues with my brakes. I had recently had the front rotors and pads replaced, but I still heard squeeking, and a little fishtailing on my back end. I figured I needed my brakes in the rear checked, so I took it to Pep Boys for a free inspection. The mechanic showed me that my rear control arm on the left was very loose, and the compartment that connected to it was severely rusted thru. He told me this was across the whole back end and it was actually part of my FRAME. He said it is called a K-Frame and it should not be rusted through with my car being barely 11 years old. There are massive holes all the way across. He said that is why I thought that I might need my struts replaced because of a thunk sound when pulling off. There was no connection at all. He says I should not drive it AT ALL because my whole back end could fall off literally!
Rear lower control arm broke while driving. Vehicle had to be moved on a rollback. Upon replacing control arm, cracks have been found at several points on the crossmember subframe. As it stands, the vehicle is a danger to have on the road.
While driving I noticed the front alignment was all of a sudden off. When parked I checked around the vehicle and found the driver side rear wheel to be kicked out at an angle. I checked the rear under carriage and found the nearly the whole rear subframe and crossmember to be rusted out. The bushing that held the control arm to the subframe came off in my hand. For a vehicle with only 80k and always garaged I was surprised at the extent of the rust. Had the full subframe failed at highway speed it could have been a lot worse. The rear wheel assembly was only connected to the car by the spring and control arm. After some online research I have found many other examples of similar failures with the rear subframe on this generation of Nissan Pathfinders. No recall exists for this failure. $4700 repair bill.
ABS pump "blew" lost compression and leaked all the brake fluid down the engine and all over the control arm. Brake pedal needed to go all the way to the floor to barely use the brakes. EBRAKE light stayed on even when not in use. Traction control light also came on and stayed on.
Related recalls
Suspension: front: hub
- What is wrong
- Nissan is recalling certain model year 2012 Frontier, Pathfinder, and Xterra two-wheel drive vehicles manufactured from June 19, 2012, through July 12, 2012. These vehicles may have been equipped with front wheel hubs that may not meet the design hardness specifications. A wheel hub that was manufactured below hardness specification may wear prematurely and eventually crack.
- Risk
- If the vehicle is driven in this condition, the wheel hub may break, possibly resulting in a vehicle crash.
- Remedy
- Nissan will notify owners, and dealers will replaced the left and right side front wheel hub assemblies free of charge. The safety recall began on October 22, 2012. Owners may contact Nissan Customer Service at 1‑800‑647‑7261.
Recall number 12V462000 · Recall details
Suspension: front
- What is wrong
- Nissan is recalling certain model year 1996-2004 pathfinder and model year 1997-2003 infiniti qx4 vehicles originally sold, or currently registered in, connecticut, delaware, iowa, illinois, indiana, massachusetts, maine, maryland, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, washington d.c., west virginia and wisconsin. In areas of the country in which heavy concentrations of road salt are used, a mixture of snow/water and salt may enter an assembly location hole in the upper strut housing, causing water to collect at the mating surface of the strut housing panel and the inner hood ledge assembly. Over time, this snow/water and salt intrusion may result in corrosion of the strut tower housing in some subject vehicles.
- Risk
- The strut housing may crack and pull away from the inner hood ledge assembly. This may lead to grinding noises, increased steering effort, and possibly the steering column to break, resulting in the loss of steering control, which could result in a crash.
- Remedy
- Nissan will inspect the strut housing and repair the vehicles as necessary, free of charge. An interim notification letter was sent out in may 2011. The second notice was mailed on july 25, 2011. Owners may contact nissan at 1‑800‑647‑7261.
Recall number 11V244000 · Recall details
Suspension: front: control arm: lower arm
- What is wrong
- Nissan is recalling certain model year 2010 titan, armada, qx56, frontier, xterra, and pathfinder vehicles manufactured from november 19, 2009 through march 3, 2010. The lower control link assembly has two cylindrical collars forming the inboard attachment points to the chassis. Due to an improper welding process some collars may contain welds that do not meet strength specifications.
- Risk
- If the collar weld separates, the vehicle handling will deteriorate, possibly resulting in a vehicle crash.
- Remedy
- Nissan will notify owners and dealers will repair the vehicles free of charge. The safety recall began on may 20, 2010. Owners may contact nissan at 1‑800‑647‑7261.
Recall number 10V208000 · Recall details
Questions about the Nissan Pathfinder ball joint
Which Nissan Pathfinder years have ball joint or control arm failure problems?
The model years with the most reports are 1997 (13 complaints), 2001 (10 complaints) and 1996 (7 complaints).
How much does it cost to fix ball joint or control arm failure on the Nissan Pathfinder?
Owners who mentioned a price put the repair at about $1,500 (median of 10 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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