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2011 Orion Vii problems

Typical yearClose to a typical year
Owner complaints
0
Recalls
4
Service bulletins
11

The worst 2011 Orion Vii problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

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Recalls 4

SeatsReported January 19, 2016 · 408 vehicles affected
What is wrong
Daimler Buses North America (DBNA) is recalling certain model year 2010-2012 Orion VII transit buses manufactured April 5, 2010, to October 31, 2012, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
Risk
If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
Remedy
DBNA will notify owners, and dealers will inspect the seats to determine if welds are missing. Any J-Bracket that is missing welds will be removed and replaced, free of charge. The recall began on February 29, 2016. Owners may contact DBNA customer service at 1‑905‑403‑1111.

Recall number 16V017000 · Recall details

Engine and engine cooling: engineReported May 15, 2015 · 455 vehicles affected
What is wrong
Daimler Buses North America (DBNA) is recalling certain model year 2007-2012 Orion VII natural gas-powered transit buses manufactured January 1, 2007, to October 1, 2012. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
Risk
If the engine oil comes into contact with hot surfaces, it can increase the risk of a vehicle fire.
Remedy
Cummins will notify owners on behalf of DBNA, and dealers will secure the ends of the 90-degree elbow. In addition, the electronic control module (ECM) will be reprogrammed with software that can adjust the engine output under misfire conditions to limit crankcase pressures. These repairs will be performed free of charge. The recall began on June 12, 2015. Owners may contact DBNA at 1‑905‑403‑7807 or Cummins Inc. at 1‑800‑343‑7357.

Recall number 15V288000 · Recall details

Engine and engine cooling: engineReported March 5, 2014 · 455 vehicles affected
What is wrong
Daimler Buses North America (DBNA) is recalling certain model year 2007-2012 Orion VII transit buses manufactured January 2007 through October 2012 equipped with certain Cummins Westport Model ISL G engines. Condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor.
Risk
The improper operation of the sensor could induce elevated exhaust temperatures or flames from the exhaust pipe, increasing the risk of a vehicle fire or burn injury to a person near the exhaust pipe.
Remedy
Cummins Inc. and Cummins Wesport Inc. will notify owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Owners may contact DBNA at 1‑905‑403‑7807 or Cummins Inc. at 1‑800‑343‑7357. Cummins' number for this recall is C1462 (for ISL G engines) or C1461 (for ISX12 G) engines.

Recall number 14V106000 · Recall details

Parking brake: driveline: air: chamberReported February 22, 2013 · 171 vehicles affected
What is wrong
Daimler Buses North America (DBNA) is recalling certain model year 2011-2012 Orion VII transit buses equipped with disc brakes using MGM brake components. In the affected vehicles, the brake chambers may leak pressure allowing the parking brake to drag when it is supposed to be released. Brake dragging could lead to overheated brake components.
Risk
Overheated brake components could result in a fire.
Remedy
DBNA will notify owners and will replace the affected brake chambers, free of charge. The safety recall began on March 7, 2013. Owners may contact Daimler Buses North America at 1‑800‑882‑8054.

Recall number 13V056000 · Recall details

See all 4 recalls for the 2011 Orion Vii

Defect investigations

Coolant Leak Resulting in Occupant BurnsOpened March 5, 2013, closed July 12, 2013

ODI is aware of three (3) incidents of heater hose failures on the delivery circuit (high temperature) of the engine coolant system on the subject transit buses.The failure occurs in the vicinity of the air ducts above the street-side passenger compartment.The air ducts may quickly fill with engine temperature fluids that are expelled without warning onto the seats below.ODI is aware of no injuries at this time.The heater hose in question was only installed as original equipment on fifty-two (52) buses in a single fleet.At this time all 52 hoses have had the hose replaced with a standard higher working pressure hose.Daimler Buses NA, the manufacturer of the buses, has gone out of business.Therefore, in view of the need to allocate and prioritize the federal safety agency's limited resources to accomplish the agency's safety mission, ODI is closing this investigation.The ODI report cited above can be reviewed at www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following identification (ODI) number: 10500221

PE13004

Technical service bulletins for the 2011 Orion Vii 11

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 11 bulletins for the 2011 Orion Vii

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Other model years

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Questions about the 2011 Orion Vii

Is the 2011 Orion Vii reliable?

Owners have filed 0 complaints about the 2011 Orion Vii.

What is the most common problem with the 2011 Orion Vii?

There are not enough complaints to tell.

How many recalls does the 2011 Orion Vii have?

4 recalls, covering seats, engine and engine cooling and parking brake.

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