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Plymouth Voyager fuel leak problems

58 of the 4,779 owner complaints about the Plymouth Voyager describe fuel leak, most of them for the 1996 model year.

owner complaints
58
worst model year
1996
typical mileage
100,000
Is there a fix? There are 5 recalls for this area of the car. See below

By model year

What owners say

Filed Oct 28, 2010 · Fuel system · 92,000 miles · AZ

Tl*the contact owns a 1996 plymouth voyager. The contact stated that while driving 30 MPH, he smelled a fuel odor. The contact noticed a fuel leak from the rear of the fuel tank. The dealer stated that the fuel module needed to be replaced. The vehicle had not been repaired. The current and failure mileages were approximately 92,000.

Filed Apr 18, 2008 · Fuel system · VA

1991 voyager with a fuel leak. Consumer states that the leak is at the cross over pipe on the fuel rail. He states that the leak is so bad the vehicle cannot be driven. He was informed that the recall did not apply to this vehicle.

Filed Mar 15, 2006 · Fuel system · 121,364 miles · TX

I have a 1995 plymouth voyager that was found by my auto mechanic to be leaking fuel onto the exhaust manifold. The defective part was on recall for 1996 voyagers but not for my 1995 voyager eventhough its the same part, the fuel rail. I talked to chris in the recall center at 800‑531‑1403 and notified him of the part but he would do nothing to expand the recall to my car. There are thousands of 1995 voyagers like mine that have the possibility of catching fire because of this defective part but daimler-chrysler won't do anything about it. This is a case of gross negligence aside from the fact that they should refund my repair expenses.

Filed Feb 23, 2004 · Fuel system · TX

Driver was smelling fuel inside the cab of vehicle. Had the car put up on a lift and noticed that fuel was leaking from the gaskets.

Filed Jan 22, 2004 · Fuel system · 80,000 miles · KS · fire

While driving on the interstate consumer noticed smoke. Then, vehicle accelerated by itself and jerked forward. Consumer exited off the inter state. Smoke was coming out from under the hood. Vehicle was in flames within seconds. The cause of the fire was due to a fuel leak.

Filed Dec 15, 2003 · Fuel system · 125,000 miles · OK

Fuel tank rollover valve was leaking fuel.

Filed Jul 30, 2003 · Fuel system · TX

Consumer noticed evidence of fuel leakage. Dealer diagnosed that fuel was leaking from fuel rail and replaced it.

Filed Mar 28, 2003 · Electrical, Fuel system · 98,000 miles · MO

The vehicle experienced a fuel leak. *jb the electrical system has not worked while vehicle was running. (window, blinkers, and the radio) restarting the vehicle solves the problem each time. Scc

Filed Feb 17, 2003 · Fuel system · 100,000 miles · FL

I am exhibiting the same problem with my chrysler voyager van with the 3.0 v6 engine. I have gas leaks and cracks from the fuel rail. I called chrysler 3 times and they refuse to include my type of engine even thought it is the same fuel rail and problem.. Help? Recall 00v268000: fuel rail cracks/leaks

Filed Feb 11, 2003 · Engine, Fuel system · 00

Fuel leaked onto the exhaust pipe.*dt *jb the recalls weren't adequately covering the design flaw in the captured seal swivel joint in the fuel rail of the engine.

Related recalls

Fuel system, gasoline: fuel injection systemReported September 13, 2000 · 1,163,000 vehicles affected
What is wrong
Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 00V268000 · Recall details

Fuel system, gasoline: delivery: fuel pumpReported August 9, 1999 · 635,469 vehicles affected
What is wrong
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Recall number 99V216000 · Recall details

Fuel system, gasoline: storage: tank assembly: filler pipe and capReported January 16, 1996 · 265,000 vehicles affected
What is wrong
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.

Recall number 96V002000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported December 8, 1995 · 80,000 vehicles affected
What is wrong
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

Recall number 95V236000 · Recall details

Fuel system, gasolineReported October 14, 1992 · 3,000 vehicles affected
What is wrong
Fuel tank flanges were not bent as required to allow the specified clearance for the fuel tank mounting straps and fuel lines at the tank.
Risk
The unbent flanges to the fuel tank will damage themounting straps and/or fuel lines. The damaged mounting straps may break causingthe tank to drop and the damaged fuel line will leak fuel. In either case a firecould result if the spilled fuel is exposed to an ignition source.
Remedy
Repair the flange by bending to the correct angle; replace damaged fuel lines and mounting straps.

Recall number 92V147000 · Recall details

Questions about the Plymouth Voyager fuel leak

Which Plymouth Voyager years have fuel leak problems?

The model years with the most reports are 1996 (25 complaints), 1991 (11 complaints) and 1997 (8 complaints).

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