Tl* the contact owns a 2002 pontiac aztek. After refueling the vehicle, it was noticed that the vehicle was losing fuel faster than usual. The vehicle was taken to the dealer where it was diagnosed that the fuel tank, fuel pump, and fuel tank lines failed and needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 139,000.
2002 Pontiac Aztek fuel system problems
27 complaints (22% of all complaints for this car). Typical mileage when it fails: 80,000.
- owner complaints
- 27
- of this car's complaints
- 22%
- typical mileage
- 80,000
- crashes
- 0
- recalls
- 1
Which part fails
- Storage: tank assembly9
- Storage: tank assembly: filler pipe and cap2
- Storage: fuel gauge system1
- Storage1
- Fuel injection system1
- Delivery: hoses, lines/piping, and fittings1
- Delivery1
At what mileage
Complaints by mileage at the time of the problem.
0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+
Pontiac Aztek fuel system problems in other years
Specific symptoms reported on the 2002 Pontiac Aztek fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: storage
- What is wrong
- On certain vehicles, variations in the manufacturing process or exposure to high ambient temperatures may lead to fracture of the fuel tank inlet check valve (icv).
- Risk
- A fracture may allow fuel vapors to pass through and allow droplets of fuel to accumulate on the side of the fuel tank. Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will replace the fuel tank. The recall will be mailed in two phases with the first phase beginning on december 4, 2007. The second phase will be mailed on december 13, 2007. Owners may contact buick at 1‑866‑608‑8080; chevrolet at 1‑800‑630‑2438; or pontiac at 1‑800‑620‑7668. The vehicle population includes buick rendezvous and pontiac aztek vehicle built in may 2003; chevrolet venture and pontiac montana vehicles built from june through august 2002; and all vehicles registered in nevada, arizona, virgin islands, puerto rico, and hawaii.
Recall number 07V349000 · Recall details
Related investigations
Fuel tank leakage
Gm is recalling (the federal safety agency recall no. 07v‑349) certain model year (my) 2002-2004 buick rendezvous, chevrolet venture (regular wheelbase) and 2001-2004 pontiac aztek and montana (regular wheelbase) vehicles to replace fuel tanks and correct a defect that may allow fuel leakage.the vehicle recall population is rendezvous and aztek vehicles built in may 2003, venture and montana vehicle built in june through august 2002 and certain same model vehicles registered in nevada, arizona, virgin islands, puerto rico and hawaii that were built through nov/dec 2003 (depending on model).the total number of vehicles recalled is 20,594 (includes 15,196 subject aztek and rendezvous vehicles). In addition to the recall, gm will extend the warranty on my 2002-2004 rendezvous and regular wheel base venture vans and my 2001-2004 aztek and regular wheelbase montana vans not included in the recall to provide warranty coverage for a period of 10 years or 150,000 miles, whichever occurs first.gm will begin notifying owners in december 2007.gm reports that the fuel inlet pipe containing the inlet check valve (icv) may fracture and allow fuel vapors or fuel to leak out.gm data revealed that elevated ambient temperatures, higher carbon content in the icv and variation in the manufacturing process were the contributing factors for potential cracks in the icv.beginning december 2003, gm built vehicles with a redesigned fuel tank/icv.subject vehicles not included in the recall or extended warranty did not show a failure trend similar to the above vehicles..for additional details, see recall 07v‑349.this investigation is closed.
EA07006
Fuel tank leakage
Certain subject vehicles may exhibit leakage of odor and/or fuelfrom the lower portion of the fuel tank inlet filler pipe (inlet check valve).the inlet check valve (icv) and the fuel tank are joined together using a hot plate welding process for plastic parts.gm reports that its analysis of field returned parts show evidence of process variations for different manufacturing periods.these variations produced some icv to fuel tank joints with poor melt flow lines.odi's analysis of gm's warranty claim data finds more frequent fuel tank replacements in the hotter climate states.this investigation has been upgraded to an engineering analysis (ea07-006) to further assess this matter.
RQ06009
What 2002 Pontiac Aztek owners say
Most recent owner complaints, unedited.
2002 pontiac aztek. Consumer writes in regards to fuel odors and leaks by the fuel tank inlet. Consumers internet search found an expired recall bulletin for the same issue, requests assistance with repairs. *smd the consumer noticed the fuel smell was stronger after he filled up.
Tl* the contact owns a 2002 pontiac aztek. The contact smelled a strong fuel odor present in the vehicle without warning. The failure was persistent. The vehicle was not diagnosed nor repaired. The VIN was not included in the federal safety agency campaign number: 07v349000 (fuel system, gasoline). The manufacturer was not notified of the failure. The failure mileage was approximately 120,000. Updated 05/06/16*lj the consumer stated there was a fuel leaking from the vehicle whenever the it was filled. The consumer was not included in the recall due to the age of the vehicle. Updated 11/1/2017
2002 pontiac aztek was parked and was idling. Smelled strong odor of fuel. Upon examination, fuel was leaking profusely around the filler tube. Tried to have it sealed by a certified mechanic. It could not be repaired. Tank will leak out any fuel quantity over 3 us gallon. It does not leak when kept under this quantity of fuel.
Tl -the contact owns a 2002 pontiac aztek. The contact stated she received a manufacturer's recall in 2008. The vehicle was taken to the dealer after smelling the vapors of gasoline. The vehicle was not repaired under the recall due to the vehicle having more mileage than what was stipulated in the letter. The vehicle was diagnosed that the base of the fuel tank was fractured and needed to be replaced. The manufacturer was notified and offered no further assistance. The failure mileage was unknown. The current mileage was approximately 172,000. The VIN was unavailable. Rvk
Vehicle dash goes crazy service engine light and change oil light will not go off. Many diagnostic tests no popped code nor bad fuses. Now security warning and anti theft turns on my vehicle goes on lock down no AC, windows and doors lock down I can not get out. This has happened two times. Also newest thing is my vehicle shut of in mid drive, good thing I was in my driveway otherwise it could have been very bad accident. This is a on and off thing no warning. Now three time incident, but 1st for vehicle shut off engine.
Tl* the contact owns a 2002 pontiac aztec. The contact stated that there was an unusually strong odor of gasoline emitting in the front exterior and interior cabin of the vehicle. The dealer was unable to duplicate or locate the origin of the failure. The vehicle was taken to an independent mechanic for an unrelated repair where the mechanic noticed that the fuel filler was fractured and leaking gasoline. The contact was advised that there were recalls on her year, make and model vehicle for the identical failure (the federal safety agency campaign id number: 07v349000: fuel system, gasoline storage); however, the manufacturer stated that her VIN was not included in the recall. No repairs were made to the vehicle. The failure mileage was 90,000 and the current mileage was 165,577.
Tl*the contact owns a 2002 pontiac aztek. While the contact was examining his vehicle, he noticed that there was fuel in the garage. The vehicle has not been diagnosed by the dealer and the contact noticed that he also smelled fuel when he drove the vehicle. The current and failure mileages were 60,000.
Tl*the contact owns a 2002 pontiac aztek. The contact took the vehicle to an independent mechanic for tire service. The technician observed a small amount of fuel spilling from the fuel tank. The vehicle was inspected and a hole was found in the fuel tank. The vehicle has not been repaired. The VIN was excluded from the federal safety agency campaign id number 07v349000 (fuel system, gasoline;storage), although the failures were identical. The VIN was unknown. The failure mileage was 98,000 and current mileage was 98,415.
Check engine light appeared. Took vehicle to mechanic and was told the code was in reference to the fuel tank pressure sensor. Mechanic de-activated check engine light. After 2 days, check engine light appeared again. Took to dealer and had code checked. Same issue with fuel pressure sensor. Dealer stated this was a recall issue. Dealer checked with manufacturer and was told this was not a problem. Dealer removed connector at body pass. Check engine light de-activated. After 1 week, check engine light appeared. Traction control and anti-lock brake lights consistency appear and disappear when driving vehicle. This is a daily occurrence. In addition, the automatic door locks will lock and unlock by themselves. Upon starting up the vehicle, all gage lights will flash for a few seconds then go out. A/c stopped working and has not worked since. Steering wheel radio volume button sometimes works and sometimes doesn't. Have already put so much money into repair of this vehicle which was purchased used in 2007 with 57,000 miles. Seriously considering trade-in as this vehicle is a lemon. Have spent half the purchase price in repairs within 1 year of purchase. After searching internet for aztek problems, have found many complaints regarding same issues I have experienced with this vehicle. If these are common issues with this model, why is there no manufacturer bulletin to repair these defects?
Questions about the 2002 Pontiac Aztek fuel system
Does the 2002 Pontiac Aztek have fuel system problems?
Owners have filed 27 complaints about the fuel system of the 2002 Pontiac Aztek, 22% of all its complaints, more than any other problem.
At what mileage do 2002 Pontiac Aztek fuel system problems start?
The typical (median) mileage in owner complaints is 80,000 miles.
Was there a recall on the 2002 Pontiac Aztek fuel system?
Yes, 1 recall: 07V349000. Check your VIN to see if your car still needs the free repair.
What year does the Pontiac Aztek have the most fuel system problems?
The Pontiac Aztek model years with the most fuel system complaints are 2001 (39 complaints), 2003 (36 complaints) and 2002 (27 complaints).
Other 2002 Pontiac Aztek problems
Engine 24Suspension 20Electrical 18Brakes 16Body 11Locks 10Transmission 9Lights 7Visibility 4Acceleration 2Steering 2Wheels 2Airbags 1Driver assistance 1Seats 1Tires 1
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