2013-2025 New Flyer XE35, New Flyer XE40 and others recall: software
New Flyer Of America, Inc. reported this safety recall on August 29, 2025. It covers about 1,170 vehicles.
- vehicles affected
- 1,170
- reported
- Aug 29, 2025
- owners notified
- Oct 6, 2025
Electrical system: propulsion system: traction battery: management system/energy control module (bms/becm): software
- What is wrong
- New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
- Risk
- A battery module that overheats increases the risk of a fire.
- Remedy
- New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1‑800‑241‑2947.
Recall number 25V566000
Affected vehicles
Questions about recall 25V566000
Is there a recall on the 2013-2025 New Flyer XE35, New Flyer XE40 and others software?
Yes. Recall 25V566000, reported on August 29, 2025, covers about 1,170 vehicles.
What is the fix for recall 25V566000?
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1‑800‑241‑2947.
Is the recall repair free?
Safety recall repairs are done free of charge at authorized dealers. A dealer can confirm with the VIN whether a specific vehicle is included and whether the repair has already been done.
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