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Saturn Ion fire or smoke problems

30 of the 4,344 owner complaints about the Saturn Ion describe fire, smoke or burning smell, most of them for the 2006 model year.

owner complaints
30
worst model year
2006
typical repair cost reported
$850
typical mileage
82,000
Is there a fix? There is 1 recall for this area of the car. See below

By model year

What owners say

Filed Jul 8, 2019 · Engine · 217,000 miles · NC · fire

Tl* the contact owned a 2005 saturn ion. The contact's son observed an orange glare coming from the back of their house. The family ran outside together and discovered that the son's vehicle was on fire. The fire department was down the street, but took twenty minutes to arrive at the scene. The contact's nineteen year old son extinguished the fire with water from the house. A police report was filed and there were no injuries. The vehicle was totaled. The dealer and manufacturer were not made aware of the failure. The failure mileage was 217,000.

Filed Oct 29, 2017 · Driver assistance, Engine · 134,000 miles · FL

Engine reduction, serious safety concern, was almost hit by a semi, engine reduction light comes on, lose power and car slows at a high rate causing extreme safety hazard in traffic, must pull off interstate turn car off to reset, happening 2-3 times a day, strong smell of gas, have a leak and it is not covered under the warranty, sooner or later someone is going to be cruising down the interstate and their saturn is going to reduce engine power and they will not have time to get out of the way, they will be plowed down by a semi. Are we going to continue to allow gm to ignore this issue like they ignored the ignition switch probelms until it starts causing deaths, why not solve the issue before the deaths start to occur, it seems the older these year models get the worse this problem becomes. I was forced to put a date, but this is an ongoing problem that is getting increasingly worse with the fuel leak, maybe one day the engine will reduce power at the same time I will get run over by a semi and the car will explode into flames from the fuel leak they are not recalling for my vehicle

Filed Mar 11, 2017 · Fuel system · 101,683 miles · GA

In october of last year (2016) I started smelling gas really bad so I took my car to a local repair shop and had it checked out (my local dealership is about 20 miles away). They said it was the fuel pump and it needed to be replaced right away and in my mind all I was thinking was my car could catch on fire so I had them repair it right away( $437.79). Later I find out that is under a special coverage recall and it could only be repaired by the dealership for the repairs to be covered. I contacted customer care and was told to submit the paperwork and they would check into it . I submitted paperwork in january 2017 and have waited for response , now in march 2017 I decide to contact them because I have had no need they tell me that my request was denied because the reimbursement campaign ended in 2014. I was told that if I have the problem again they would be happy to repair it at the dealership. My car is 11 years old and 104,050 miles on it. I wold hope that the pump would last longer than a few thousand miles because from what I understand it has a mileage cap. So in short I am out almost $500.00 .

Filed Nov 20, 2014 · Fuel system · 90,000 miles · TX

Because of a 'hidden recall' by gm, I was driving down the road when I smelled fuel. My fuel pump had become defective, causing a leak, and therefore, rusted fuel lines, which then broke. This 'hidden recall' was not covered at the dealership and I had to get gm involved on a corporate level, and even then, I still had to pay for their mistake! My car was steadily dripping fuel, and aside from emptying the tank there was nothing I could do about this. It is dangerous, and gm knows about it but will not acknowledge the danger in the situation. I have children. What if the car would have caught fire? Then would they have listened?? It is absolutely absurd that they would not warn owners of these vehicles (even the dealership claimed to know many others in my situation exactly) when it is something so dangerous, let alone make them pay for the repair. I am absolutely disgusted.

Filed Sep 16, 2014 · Fuel system · 116,500 miles · OH

My fuel line began leaking and when I checked I determined there was a hole in it near the drivers back tire near the clip, the fuel line is also rusted out. I had to have the entire thing replaced and was a cost of over $850.00. I feel this is a safety issue and should be on a recall list. Fuel lines should not rust out like this and I have been advised this by 2 reputable mechanics. This is also very dangerous, if I had not noticed it I could have run the risk of my car catching on fire. This issue put my family and I in danger. This is as deplorable as the power steering and ignition issues. Gm needs to correct this issue at no cost to the car owners who trusted them to build a safe car. I am also consulting legal advise, and reaching out the attorney general and the better business bureau.

Filed Aug 19, 2014 · Fuel system · 64,000 miles · GA · fire

Tl* the contact owns a 2006 saturn ion. The contact stated that fuel fumes were emitted in and around the vehicle. The contact mentioned that the vehicle was park and when she returned the next day the vehicle had caught on fire. The vehicle was not diagnose or repaired. The manufacturer was not notified about the problem. The approximate failure mileage was 64,000.

Filed Jun 1, 2014 · Electrical, Steering · 9,000 miles · VA

My saturn has had problems with the A/C unit the dial has gotten to were it won't work and the defrost doesn't work. It has been like that for about 7 yrs. My has car has cut off on me twice. Once this year and last year. Now the most recent one was on april 25 2014. It was around 3:30 pm. Here in richmond va it was a really bad thunder and lighting storm. I started to smell a burning smell, the brakes were acting strange I was able to stop at stop light and while I was a red light I heard a high pitched beeping sound and the warning lights came on. My car was towed. And the henrico county beat aaa to pull it to royal chevy. The cops had my placed at impound lot. And I finally did it towed to royal chevy on april 26 2014. Royal chevy has agreed to pay for my rental. I saw on this website there are 10 recalls on here and gm has only told me about 2 of the recalls not of the other 8.

Filed Apr 5, 2014 · Electrical · 120,000 miles · TN · crash · fire

Per witnesses my daughter's saturn ion hit the rear of a semi truck that had stopped on northbound I-81 near mile marker 210.5. The witnesses state that the air bags did not deploy. The car caught fire and was destroyed.

Filed Feb 26, 2014 · Electrical, Fuel system · 60,210 miles · WA

I heard on tv that gm had recalled the ion because of deaths associated with fires from leaking fuel modules and failing ignition switches. So, I called gm and was told that they will only fix the the ignition if it fails and the fuel module when you can show it is leaking. It seems like if they have a problem with their parts they should try to fix them prior to stalling on the freeway or having the vehicle burst into flames from leaking fuel. Am I off base here?

Filed Feb 17, 2014 · Engine · 192,000 miles · OK · fire

While traveling between 70-75mph on I-35 southbound between 2nd st. Merge and 15th street exit in edmond ok, we went to change lanes (middle lane to right lane) and there was a sudden boom, the car lost control, began to spin out of control (numerous slides and 2-360 deg turns and being flung in a backwards motion). As we attempted to get to the side of the road, our car began to spin out of control - we spun into a 360 degree turn, car caught fire as the oil was dumped from my car and sprayed all along the underneath of my car and tires, we slid sideways towards concrete barrier separating n-s bound traffic, went into a second 360 degree turn, slid sideways - as we started heading once again forward towards oncoming traffic the vehicle suddenly started going backwards (even though car was in drive)... We finally stopped facing oncoming traffic in sideways motion. Tow/mechanic inspected the car and found 3-4inch hole in the engine block - diagnosis - that push pin broke without warning and blew the hole. No warning was given of any kind of engine malfunction issue - no warning lights, nothing. We could of / should of been killed (per the eye witnesses who stopped to help us), our only saving grace was the oil which sprayed the road and our tires keeping us upright and not rolling. This needs to be investigated, recalled and fixed before someone is not as lucky as us.

Related recalls

Electrical system: ignitionReported April 10, 2014 · 2,191,014 vehicles affected
What is wrong
General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.
Risk
If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.
Remedy
General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1‑800‑222‑1020, Pontiac owners at 1‑800‑762‑2737, and Saturn owners at 1‑800‑553‑6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

Recall number 14V171000 · Recall details

Questions about the Saturn Ion fire or smoke

Which Saturn Ion years have fire, smoke or burning smell problems?

The model years with the most reports are 2006 (12 complaints), 2007 (7 complaints) and 2004 (5 complaints).

How much does it cost to fix fire, smoke or burning smell on the Saturn Ion?

Owners who mentioned a price put the repair at about $850 (median of 6 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

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