2015 Tesla Model S: ball joint or control arm failure

Filed Aug 2, 2026 · Suspension · IL

●Odometer at time of failure: approximately 204,078 miles ●Date of failure: XXX ●Location of failure: Owner's residential driveway, [XXX] Component Suspension — Front — Lower Control Arm / Front Fore Link / Front Aft Link (right side) Description of the Incident On XXX, at approximately 1:00 PM, I began backing my 2015 Tesla Model S out of my residential driveway. The vehicle was moving at less than five miles per hour. There was no impact with any curb, pothole, road debris, or other object. As the vehicle moved rearward, there was an audible pop from the right front, and the top of the right front tire visibly sank inward (negative camber) as the wheel well collapsed. The vehicle became nearly undriveable and had to be moved slowly to a repair facility approximately 7 miles away. No crash occurred. No injuries occurred. No emergency response was required. However, had this failure happened at highway speed rather than in the driveway, the safety consequences could have been significant. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Feb 26, 2025 · Suspension · IL · crash

While driving approximately 45mph on a smooth dry road, the drivers side front lower ball joint broke in half. This caused the wheel to separate from the lower control arm and get lodged between the fender well and the front subframe. This caused the inner tie rod to bend and the cv joint to separate from the inner connection. The rubber brake line was torn in half and undercarriage damage due to it slamming to the pavement. I notified Tesla and scheduled an appointment. This happened on 02/26/2025 at approximately 7am. The vehicle did not drive abnormal or give any warning before the incident. All maintenance and services were up to date.

Filed Aug 11, 2024 · Suspension · NY

Drove out of my driveway and 2 minutes later I hear a metal clink and my steering wheel pulled to the left. I was going 15-20 mph. Pull over and see the right rear wheel angled inwards. And see a metal piece broke off. Turns out the rear control arm broke for no apparent reason. Many others reported same issue and there was a recall on this for 2013-2014 SB-19-31-001 [XXX] but not years going forward even though many of the newer Tesla’s have same issue. Luckily I was going g slow but it seems it is just a matter of time before this happens to someone on the highway or at faster speeds to cause some serious damage and injuries. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Mar 26, 2024 · Steering, Suspension · FL

This is the 3rd time a control arm on the car has cracked. I see tons of people online complaining about the same issue with the fault aluminum control arms. I have no damage and no rust and it just cracked on its on as i was backing out of a parking spot. I could have been seriously injured or my daughter had this happened on the highway. My dad is an issurance adjuster for 30 years and has never heard of any cars control arms cracking on their own. Please help as this is a huge safety issue and it seems Tesla has been putting the blame on the drivers. There was a grinding noise in reverse and the wheel was tilted inward. Multiple control arms have cracked in the car. A car that has no damage or accidents. This car is less than 10 years old and this doesn't happen with any other cars. It's a fault control arm part made out of cheap aluminum.

Filed Jan 18, 2024 · Suspension · WA

Tesla front right hand lower forward link failed at the ball joint (aluminum casting spilt open) Part #1041575-00-A, FRT FORE AWD LCA RH, Made in Canada. This happened while backing up on flat pavement without warning. The car has been well cared for, garaged, never damaged or abused and has less than 52K miles. It could have caused a life threatening accident if it would have happened at speed.

Filed Oct 7, 2023 · Suspension · FL

For the second time in 1 year both my front suspension have broken off while backing up.last year was my passenger side tire just this week my drivers sidetire just falling off from ball joints. Tesla continues emphazing iimpacted with something and they would not fix the broken joint, they have referred me to a body shop that I disagree due to the fact that it does not have any body nor structural damage just the poor suspension and ball joints that are istalled in teslas. Someday someone is going to get hurt while driving at avg speed from these faulty parts. Thank you,

Filed Jun 21, 2023 · Suspension · MN

lower control arm of front passenger wheel cracked and came off while backing out of driveway. rendered undriveable, required tow to fix.

Filed Apr 8, 2023 · Suspension · MD

The control arm that holds my tire in place completely broke apart. It looks like the ball joint severed from the rest of the unit. I didn’t hit anything - not even a pot hole. I was driving in a residential area going 25 mph. I thought my tire went flat so I checked the car and didn’t see anything. I continued to drive the car and turned on the main road and my car almost veered me into oncoming traffic almost causing a crash. Luckily with sheer strength I was able to pull the car barely over to the side. Had I not been driving where I was, this could have been a scary situation. Tesla admitted to me this is a known safety issue but then said because my car isn’t under warranty, I was responsible. I asked for the defective part and have it in my possession.

Filed Feb 15, 2023 · Suspension, Wheels · NY

This is the second time that a wheel becomes "lopsided" and no longer perpendicular to the axle. On 4/13/22 I was driving to work and suddenly I heard noises coming from the back wheel and I felt the car dragging. I found that the passenger rear tire was lopsided and almost falling out of the car. Then this year on 2/4/23 as I was going to work I found the driver rear tire also lopsided. Both times I had to pay for towing and $4000+ get the tire back on securely mounted to the axle. Both times the REAR UPPER CONTROL ARMS - FORWARD and REARWARD - need to be replaced. Last time we took it to a local repair shop, this time we took it to Tesla. This time, the following parts also needed to be replaced: REAR UPPER LINK SUSPENSION ASSEMBLY HALFSHAFT - REAR DRIVE UNIT - LH SUSPENSION - REAR UPPER - LH TOE LINK ASSEMBLY - REAR - LH INTEGRAL LINK - REAR - LH DROP LINK - SWAY BAR - REAR - LH SPRING and DAMPER ASSEMBLY - REAR - LH This is a unsafe car to drive - I understand that it's a low car and there are pot holes on NYC streets. But this car is still unreliable if it happens within 12 months that I cannot get to where I need to go because the car is undrivable.

Filed Jan 3, 2023 · Suspension · UT

Driving slowly, in reverse, in a smooth parking lot, the front right suspension made a big thudding noise and both steering and any braking made horrible metal and other screeching noises. This was at a very low speed. The suspension part, the forward link (lower control arm) had split open and no longer held the ball joint in place. This happened without any warning of any sort, and with no (I've owned the car for about 45,000 miles and 3.5 years) known abuse of the front suspension (no hard potholes, no curb, no rough or dirt roads, only smooth well-kept roads). If this failure had happened at highway speeds or even city street speeds, losing the ability to brake and steer properly could have been disastrous and is a safety issue. Part may be available after Tesla provides service - car is under a pre-owned certified warranty. From first inspection metal "bushing" on forelink appears to be completely cracked open.

Filed Nov 10, 2022 · Suspension · MN

Driving at highway speed, swerved slightly (in lane) to avoid road debris, front aft suspension snapped suddenly and separated from ball joint causing wheel to collapse in, disabling vehicle and causing temporary loss of control in rainy conditions. There was no warning, noises, looseness or other symptoms present prior to this event, vehicle had to be towed. Pictures were taken as well as a police report. I have the broken part in my possession.

Filed Sep 29, 2022 · Suspension · GA

Heard a pop sound as I backed from my garage. Started moving forward and heard a rubbing noise from tire. Moved car back into garage to inspect. When car was jacked up I found front following control arm broken at ball joint and completely separated. I've contacted manufacturer about repair but this could have caused severe driving hazard and lose of control if it occurred at speed. I've sent pictures manufacturer and have not heard back about repair. There was no warning of failure other than popping noise then failure.