Brake pedal is too close to accelerator pedal. Whenever I operate the gas pedal, the side of my shoe also activates the brake. The problem is aggravated by the center tunnel carpet intruding on the minimal accelerator pedal space.
2004 Volvo S40 brakes problems
12 complaints (25% of all complaints for this car). Typical mileage when it fails: 42,000. 2 crashes reported.
- owner complaints
- 12
- of this car's complaints
- 25%
- typical mileage
- 42,000
- crashes
- 2
- recalls
- 1
Which part fails
- Pedals and linkages2
- Power assist: hydraulic: hoses, lines/piping, and fittings1
- Foundation components1
- Antilock1
At what mileage
Complaints by mileage at the time of the problem.
Volvo S40 brakes problems in other years
Related recalls
Service brakes, hydraulic: power assist: vacuum: hoses, lines/piping, and fittings
- What is wrong
- On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak.
- Risk
- If this occurs, more brake pedal force may be required to stop the vehicle and/or may experience a rough engine idle, which could result in a crash.
- Remedy
- Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on november 29, 2004. Owners should contact volvo cars at 1‑800‑458‑1552.
Recall number 04V493000 · Recall details
What 2004 Volvo S40 owners say
Most recent owner complaints, unedited.
I got new car in nov 2003 of the year 2004 model. It feels like one has to put foot on brakes all the way to apply. It is progressively getting worse. In dec 2005, while existing from highway we meet an accident as it did not stop where it was suppose to stop. Volvo dealer top the break fluid during maintenance. But did not solve the problem. We got new brake pads from volvo dealer and changed along with brake discs in 2009. But, it did not solve the problem. In the morning, it will not break unless one has to put foot on pedal few times. Again in 2015 we got brake pads from other auto part shop of high quality but it does not solve the problem. In addition, I smell gas but could not locate any leak of fuel. Also, steering wheel is very hard and we took to volvo few times but it is the same.
Tl* the contact owns a 2004 volvo s40. The contact stated that the accelerator pedal and the brake pedal became difficult to depress. Also, the contact mentioned that due to the proximity of the pedals, the brake pedal was inadvertently depressed when applying the accelerator pedal. The vehicle was not diagnosed. The manufacturer was notified of the failure. The failure mileage was not available.
For the past two mornings my car has no brakes when I first start my car, once I have been driving for a few minutes it's okay, but first thing the past two mornings I haven't had brakes!
Tl* the contact owns a 2004 volvo s40. The contact stated that he experienced a significant increase in stopping distance while braking on three occasions. The vehicle was not taken to have the failure diagnosed or repaired. The manufacturer was made aware of the failure and the contact was informed that the vehicle was not included in the recall associated with the federal safety agency campaign id number 04v493000 (service brakes, hydraulic:power assist:vacuum:hoses, lines/piping, and fittings). The failure mileage was 6,000.
I am writing to officially inform you of a problem that continues to need to be replaced on my 2004 s40. I have owed the car since 2006 and am about to bring it in for the forth (4) time to have the hydraulic brake valve pump and hoses replaced. Only this time it is not under warranty because I have 65k miles on the car. So I have to pay for this unwillingly. The brakes lock and the car continues to slide. I have had one mini-fender bender due to this issue, but my insurance won't acknowledge that it was because of the car. Since I have experienced this so many times, I know when the problem arises.
The event leading up to the failure is simply a defective part after some usage due to a poor welding job at manufacture. Volvo has only recalled one vehicle to my knowledge but they needed to recall all vehicles during that year. The failure is the car has a hard time stopping when the brakes are applied the care continues to move and rough engine idle. The parts that were replaced were the vacuum pump and valve at brake booster, hoses, lines and fittings. Repair cost $840. The air bag light has continued to come on/off since the purchase of the car. It is defective. The drivers side sips bag needs replacing total cost $801.
Tl*the contact owns a 2004 volvo s40. While driving 30 MPH, the vehicle rapidly accelerated automatically. The vehicle would not slow down when the brake pedal was depressed. The contact had a difficult time pulling the vehicle over to the side of the road. The vehicle behind her notified her that the vehicle was on fire. Flames appeared while attempting to pull over the vehicle. The police department was notified. The vehicle was towed to her residence and then to the volvo dealer. The tires and other equipment were damaged by the flames. The vehicle is currently being diagnosed by the dealer. The failure and current mileages were 65,000.
My 2004 volvo s40 occasionally does not seem to have any hydraulic brake assistance when it is first started in the morning. This was very occasional starting a couple of years ago, but is becoming more frequent. On monday, I had to restart the car 5 times before the brakes felt "normal".
During a frontal drivers side crash the drivers side airbag did not deploy causing injury to the driver. However the passenger side airbag did deploy, but no passengers were present at the time of the accident. The impact of the crash was mostly drivers side. I also believe the braking system failed since my car failed to slow like a car should during braking.
Questions about the 2004 Volvo S40 brakes
Does the 2004 Volvo S40 have brakes problems?
Owners have filed 12 complaints about the brakes of the 2004 Volvo S40, 25% of all its complaints, more than any other problem.
At what mileage do 2004 Volvo S40 brakes problems start?
The typical (median) mileage in owner complaints is 42,000 miles.
Was there a recall on the 2004 Volvo S40 brakes?
Yes, 1 recall: 04V493000. Check your VIN to see if your car still needs the free repair.
What year does the Volvo S40 have bad brakes?
The Volvo S40 model years with the most brakes complaints are 2000 (52 complaints), 2001 (27 complaints) and 2004 (12 complaints).
Other 2004 Volvo S40 problems
Airbags 11Electrical 11Fuel system 8Engine 7Acceleration 4Steering 4Body 2Lights 2Locks 2Visibility 2Driver assistance 1Suspension 1Tires 1Transmission 1
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