The contact's wife owns a 2005 Volvo S40. The contact stated the vehicle was difficult to start for several days. Eventually, the failure progressed and the vehicle was not able to start. The check engine warning light was illuminated. The vehicle was repaired by the contact, a previous Volvo technician. The contact stated the failure was due to the pump electrical module being located out of the vehicle. The contact spoke with the dealer. The contact referenced The manufacturer was made aware of the failure. The approximate failure mileage was 170,000.
2005 Volvo S40 fuel system problems
20 complaints (29% of all complaints for this car). Typical mileage when it fails: 84,000.
- owner complaints
- 20
- of this car's complaints
- 29%
- typical mileage
- 84,000
- crashes
- 0
- recalls
- 2
Which part fails
- Delivery: fuel pump5
At what mileage
Complaints by mileage at the time of the problem.
0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+
Volvo S40 fuel system problems in other years
Specific symptoms reported on the 2005 Volvo S40 fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term exposure to certain environmental conditions such as salty-wet conditions, it is possible for the pump electronic module (pem) to become corroded internally. This can cause a faulty signal to the fuel pump, resulting in low or no fuel pressure to the engine.
- Risk
- If this occurs, the check engine light may illuminate. In some cases, the vehicle may fail to start or may stall, increasing the risk of a crash.
- Remedy
- Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 08V033000 · Recall details
Fuel system, gasoline
- What is wrong
- On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
- Risk
- This may potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1‑800‑458‑1552.
Recall number 06V137000 · Recall details
What 2005 Volvo S40 owners say
Most recent owner complaints, unedited.
Tl* the contact owns a 2005 volvo s40. The contact stated that while driving at an undisclosed speed, the vehicle stalled without warning. The vehicle was towed to an independent mechanic who diagnosed that the fuel pump electronic module had failed due to rusting and corrosion. The fuel pump electronic module was replaced and the failure was remedied. The manufacturer was notified of the failure and the contact was informed that the vehicle was not included in the federal safety agency campaign number 08v033000 (fuel system, gasoline). The contact stated that the vehicle had experienced the failure listed in the recall. Additionally, the vehicle was originally sold in the state of california and had been driven in the state of michigan the past 6 years. The failure mileage was 147,000.
I was told by shop that work on my car that were a recall on the pvc vaul on the 2005 volv s40 2.4.
My vehicle shuts off while im driving it. I took it to a mechanic 3 times and was advised its an issue with the fuel pump. I was also advised this is an known issue with this particular vehicle and was provided a the federal safety agency campaign id # 08v033000.
The car starts missing then stalls out after about 30miles of driving it stalled in the middle of crossing a 4 lane and was about hit.it is the pem they had recalls on them but not my car for some reason
Every time I drive the car it misses a little then it just shuts down like it's not getting any fuel the car don't die just won't pull out I tried to cross a 4 lane and it stalled in the first lane and I about got hit in the side it also did it on the interstate.it is very dangerous I was told it's the electronic fuel module,or pen and was told there was a recall on that part all over the internet but volvo said there wasn't which I don't believe why would the internet say there was on like 5or notre websites
Fuel pump control module (pem) fails during wet conditions. Car will crank like normal but will not start. Let car dry out for a few days and then the car will run normal again.
Takata recall. I had engine stuttering at high speed. My fuel pressure sensor failed and was replaced. I question why it is not covered under the federal safety agency campaign I.d. # 07v226000 which is for the same part in the same engine but in 2004 s60 models.
Tl* the contact owns a 2005 volvo s40. While driving various speeds on several occasions, the check engine warning light illuminated and the vehicle stalled. The vehicle was taken to the dealer where it was diagnosed that the fuel pump electronic module needed to be replaced. The vehicle was not included in the federal safety agency campaign number: 08v033000 (fuel system, gasoline). The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 40,000.
Car stalls with out warning when travel at speeds of 0-65 MPH very dangerous!! There are recalls re: fuel pressure sensors for nearly all volvo makes except the s40 2005 this part is truly a defective item and needs to be recalled before a death occurs on the highway!! I thought volvo was a safe reliable car but I can honestly say this car is the biggest piece of junk I have ever spent a lot of money on. The tires blew out on the sides which also put me in danger the interior headliner fell off as well as all other material on the doors all leather is loose gear shifter cover fell apart. Gas cap broke gas builds too much pressure loosening the gas cap frequently these are just some of the issues I have. Very disappointed in this vehicle I keep my car in the garage. Only drive to and from grocery shopping and dr appts please consider recalls on the important parts of the vehicle that can save lives!
Questions about the 2005 Volvo S40 fuel system
Does the 2005 Volvo S40 have fuel system problems?
Owners have filed 20 complaints about the fuel system of the 2005 Volvo S40, 29% of all its complaints, more than any other problem.
At what mileage do 2005 Volvo S40 fuel system problems start?
The typical (median) mileage in owner complaints is 84,000 miles.
Was there a recall on the 2005 Volvo S40 fuel system?
Yes, 2 recalls: 08V033000, 06V137000. Check your VIN to see if your car still needs the free repair.
Other 2005 Volvo S40 problems
Electrical 19Engine 16Airbags 5Brakes 5Visibility 5Seat belts 3Body 2Transmission 2Acceleration 1Lights 1Locks 1Seats 1Steering 1Suspension 1Tires 1
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