Vechile leaking gas and had strong gas smell.
2003 Volvo S60 fuel system problems
14 complaints (12% of all complaints for this car). Typical mileage when it fails: 78,000.
- owner complaints
- 14
- of this car's complaints
- 12%
- typical mileage
- 78,000
- crashes
- 0
- recalls
- 1
Which part fails
- Storage: tank assembly: pressure relief devices1
- Storage: tank assembly1
- Delivery: fuel pump1
- Delivery1
At what mileage
Complaints by mileage at the time of the problem.
Volvo S60 fuel system problems in other years
Specific symptoms reported on the 2003 Volvo S60 fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
- Risk
- If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 09V483000 · Recall details
What 2003 Volvo S60 owners say
Most recent owner complaints, unedited.
Fuel leaking from tank (most likely top of tank), when fuel pump is operating. Upon some search, I found that there was a recall for this problem for the s60 from 2001 to 2009. But for some reason my VIN is not covered. Seems like there's some loophole that they managed to use, why not all vins should be covered. Its clearly a very dangerous failure.
Tl* the contact owns a 2003 volvo s60. While driving at various speeds, there was an abnormal odor of fuel in the vehicle. The contact stated that the rear seat was lifted and the seal was missing from the fuel tank. The vehicle was not diagnosed nor repaired. The VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The manufacturer was made aware of the failure. The failure mileage was 220,000.
Tl* the contact owns a 2003 volvo s60. After the vehicle was parked, a fuel odor emitted from the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The failure mileage was 180,000.
Fuel leak coming from undercarriage passanger right rear seats, near fuel filter, off the top of the gas tank. Noticable smell and huge hazard for safety. What makes it presence detected is smell inside cabin after filling gas tank at fueling stations.
Car interior smelled of gasoline and gasoline leaking into passenger compartment and underneath car. Took car to aaa repair facility where multiple leaks and malfunctions discovered and repaired. Low mileage for year of car and no accidents. Fuel level sensor assembly cracked and leaking - not the gasket - the fuel level sensor plastic housing failed. Fuel pump module assembly leaking.
Some models had a recall notice for a cracked leaking fuel pump (pe09039). This exact thing happened to our car. Volvo refuses to cover the vehicle under the recall because it was not sold in one of the states listed. The problem is exactly as described in the recall. This doesn't seem right as it the same safety issue. Please let me know if there is any further action that can be taken.
2003 volvo s60 sedan. Consumer states receipt of letter from volvo regarding extended warranty notice informing her that the vehicle has been fitted with a faulty fuel pump *tgw the consumer stated instead of a recall, volvo suggested that the consumer only take the vehicle in for repairs if she smelled gas or had a gas leak. The consumer stated volvo was willing to put her life at risk rather than fixing the problem up front.
We to have a 2003 s60 with a very bad fuel smell. We bought it used in 2006 from a volvo dealer in cary, nc. Of course, when I called volvo and gave them the VIN #, they said that we were not covered. Our certified pre owned status expired in feb. Of this year. I really don't want to spend $700+ to get something fixed that has been a recurring problem for volvo.
On 12 dec, 2008, my 2003 volvo s60 stalled with no warning while traveling on a busy highway at 60 MPH. I pulled to safety (vehicle was in "limp home" mode) and had the vehicle towed to the dealership (park place volvo). Since the vehicle started right back up and presented no codes, I was told there was nothing wrong and given a bill for $418 (for tow and diagnostic check). Approx. 1 month later, vehicle presented same problem; it stalled, without warning, while driving... Creating a great safety risk for the second time. I had vehicle towed again to same dealership, and since vehicle started right back up with no codes, I was told there was nothing wrong. Dealership could not get vehicle to duplicate problem on either occasion. However, to appease me, dealership did replace accelerator pedal...vehicle still presents same stalling issue, and intermittently goes into "limp home" mode for no apparent reason. This will undoubtedly cause a serious accident, as it is obvious, from the numerous complaints on this issue, that this is a mass defect.
Questions about the 2003 Volvo S60 fuel system
Does the 2003 Volvo S60 have fuel system problems?
Owners have filed 14 complaints about the fuel system of the 2003 Volvo S60, 12% of all its complaints.
At what mileage do 2003 Volvo S60 fuel system problems start?
The typical (median) mileage in owner complaints is 78,000 miles.
Was there a recall on the 2003 Volvo S60 fuel system?
Yes, 1 recall: 09V483000. Check your VIN to see if your car still needs the free repair.
What year does the Volvo S60 have the most fuel system problems?
The Volvo S60 model years with the most fuel system complaints are 2001 (88 complaints), 2002 (69 complaints) and 2004 (55 complaints).
Is there a class action lawsuit over the Volvo S60?
Yes. New class action says Volvo's Google-based infotainment screens freeze and take climate and rearview camera with them (November 9, 2026).
Other 2003 Volvo S60 problems
Electrical 54Engine 21Acceleration 18Lights 9Airbags 8Body 7Transmission 5Brakes 4Tires 4Locks 3Steering 3Driver assistance 2Seat belts 2Seats 2Suspension 1Wheels 1
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