2004 volvo s60 purchased the car used in sept 04. On 7/8/24 stranded at 7-11 car wouldn't start. Acting as if there was power loss, AC went off, brake failure light on panel, power windows and locks did not work, temp 105 outside , then driver panel went black., I was scared. Engine wouldn't start. Finally, after waiting 10 minutes...it started running but was sluggish. Radio was on, power door, locks, and windows, did not work. Cut the car off and back on, all power returned, now check engine and air bag trouble on panel. Called volvo dealer next day near my home, they can not see my car til next week tuesday. Can not access engine box, must go to dealer.
2004 Volvo S60 engine problems
85 complaints (43% of all complaints for this car). Typical mileage when it fails: 81,500. 3 crashes reported.
- owner complaints
- 85
- of this car's complaints
- 43%
- typical mileage
- 81,500
- crashes
- 3
- recalls
- 1
Which part fails
- Engine9
- Exhaust system2
- Cooling system2
- Cooling system: radiator assembly1
At what mileage
Complaints by mileage at the time of the problem.
0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+
Volvo S60 engine problems in other years
Specific symptoms reported on the 2004 Volvo S60 engine
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Engine and engine cooling
- What is wrong
- On certain passenger vehicles, the fuel pressure sensor located on the left end of the fuel rail may, at times, transmit incorrect signal regarding the fuel pressure to the engine control module. If the signal is outside of the pre-programmed allowable limits, a diagnostic trouble code may be set and the check engine light will come on. The soldered joints on the circuit board of the fuel pressure sensor may crack due to temperature changes and excessive vibrations.
- Risk
- Misfire may occur during driving that, in turn, will reduce the engine torque and in the worst case scenario, the engine may stall without warning. In certain traffic situations this could cause an unsafe situation and possibly a crash.
- Remedy
- Dealers will replace the fuel pressure sensor free of charge. The recall began on june 29, 2007. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 07V226000 · Recall details
What 2004 Volvo S60 owners say
Most recent owner complaints, unedited.
Tl* the contact owns a 2004 volvo s60. The contact stated that while stationary, the engine caught fire. The contact stated that smoke entered into the cabin of the vehicle. The contact exited the vehicle and opened the hood, and the engine was surrounded by flames. A police or fire department report was not filed. An independent mechanic extinguished the fire. There were no injuries sustained. A dealer was not made aware of the fire. The manufacturer was not made aware of the fire. The failure mileage was approximately 30,000.
Car is volvo s60 2004 trim 2.4 4 door sedan fwd has 90317 miles on it. From last few weeks when I am driving vehicle it starts losing power and a warning come try slow down or shift up and my check engine light started blinking. This happened 4 times in last 1 week as the result I need to pull my car to safe place and restart that and then it runs better. This has really put me in danger to myself and other people on road. I am scare of driving the car in multiple lane roads in other lanes. I am now driving it on right lane only so that keep myself and other people safe for quick pull over if needed. Check engine gives me code p0171 and p0300. I went on line and followed advice and changed spark plugs, ignition coils and also oxygen sensor but no difference. Still car did same thing when I was driving with my family. I went on line and saw that many people have that issue with volvo s60 of this year and model and struggling. I think this is some volvo s 60 2004 model recall issue as it is creating accidental hazard to the owner of the car and the other traffic. Dr takyar
In stop and go traffic, my foot was on the brake to slow down. I took my foot off the brake and stepped on the accelerator as traffic moved again, there was no response to my foot on the gas pedal. The fuel tank, which I had just filled 10 miles before, showed as empty on the fuel gage. I was very, very slowly rolling forward with residual momentum and my steering wasn't working. There was just enough play in the wheel and forward momentum to aim and arrive at the shoulder of the highway. This was on rte 156 in monterey county, california, where very dangerous accidents happen all the time. Car had to be towed and the dealership has been unable to replicate failure. It was outrageously dangerous and I was alone with my 11-year-old child. So frightening!!!
Tl* the contact owns a 2004 volvo s60. The contact stated that while driving at approximately 40 MPH, the check engine warning indicator illuminated. The engine started to hesitate and stalled. The contact coasted to the side of the road and waited for approximately three minutes and restarted the vehicle. The contact drove the vehicle to m.p.l. Automotive laconia new hampshire (independent mechanic). The vehicle was diagnosed with a fuel rail pressure sensor needing replacement and also advised the contact of the federal safety agency campaign number: 07v226000 (engine and engine coolant). The contact called lovering volvo meredith new hampshire was advised that the VIN was part of the recall. The vehicle was not repaired as of yet. The approximate failure mileage was 158,000.
Tl* the contact owns a 2004 volvo s60. While driving at various speeds, the vehicle stalled and the check engine light illuminated. The contact coasted the vehicle to the side of the road, restarted the vehicle, and resumed driving. The failure recurred numerous times. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 155,000.
Car stalled whilst breaking
Tl* the contact owns a 2004 volvo s60. The contact stated that while driving at various speeds, the vehicle stalled. The contact was able to restart the vehicle. The check engine warning light illuminated. The failure recurred on numerous occasions. The vehicle was taken to an independent mechanic who diagnosed that the fuel rail pressure sensor needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 140,000.
Tl* the contact owns a 2004 volvo s60. The contact stated that the vehicle stalled on multiple occasions while driving. The check engine warning indicator illuminated. The vehicle was taken to an independent mechanic who stated that the VIN was not included in the federal safety agency campaign number: 07v226000 (engine and engine cooling). The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 111,000.
2004 volvo s60r, experience total engine shutdown at approximately 30 MPH the vehicle just quit running. Cw a diagnostic investigation by the dealer, confirmed the fuel pressure sensor was at fault. The sensor was replaced at a cost of $ 420.69. The consumer inquired about a recall. However, he was informed his vehicle was not included in recall # 07v226000.
Questions about the 2004 Volvo S60 engine
Does the 2004 Volvo S60 have engine problems?
Owners have filed 85 complaints about the engine of the 2004 Volvo S60, 43% of all its complaints, more than any other problem.
At what mileage do 2004 Volvo S60 engine problems start?
The typical (median) mileage in owner complaints is 81,500 miles.
Was there a recall on the 2004 Volvo S60 engine?
Yes, 1 recall: 07V226000. Check your VIN to see if your car still needs the free repair.
What year does the Volvo S60 have bad engine?
The Volvo S60 model years with the most engine complaints are 2004 (85 complaints), 2012 (62 complaints) and 2013 (37 complaints).
Is there a class action lawsuit over the Volvo S60?
Yes. New class action says Volvo's Google-based infotainment screens freeze and take climate and rearview camera with them (November 9, 2026).
Other 2004 Volvo S60 problems
Fuel system 55Electrical 21Seats 12Transmission 12Acceleration 11Airbags 9Brakes 9Steering 9Tires 9Lights 7Body 4Suspension 3Locks 2Seat belts 2Visibility 2Driver assistance 1
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