2007 Workhorse W42 Problems: 0 Complaints, 2 Recalls

The worst 2007 Workhorse W42 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Tap a problem to see which part fails, at what mileage and in which other years.

Steering: gear box: shaft pitmanReported August 28, 2008 · 5,606 vehicles affected

What is wrong: Workhorse is recalling 5,606 my 2006-2008 w42 commercial chassis and w18 recreational vehicle chassis. The castle nut that retains the steering drag link to the pitman arm may have been improperly torqued during assembly. The improper torque may have damaged the castle nut and compromised the integrity of the connection.
Risk: If the drag link were to separate from the pitman arm, the driver would not have directional control of the vehicle possibly causing a crash.
Remedy: Dealers will replace and properly tighten the castle nut that retains the steering drag link to the pitman arm. The recall began on september 19, 2008. Owners may contact workhorse at 1‑877‑946‑7731 or at http://www.navistar.com.

Recall number 08V442000 · Recall details

Fuel system, gasolineReported June 8, 2007 · 4,174 vehicles affected

What is wrong: Certain commercial chassis built with gasoline fuel tanks fail to conform to the requirements of federal motor vehicle safety standard no. 301, "fuel system integrity." fuel spillage during a rollover test exceeded 142g, which does not comply with the standard.
Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Vehicles will be fitted with a new wide retaining ring and additionally any vehicles built prior to july 1, 2003 will also be fitted with an extra retention clip. The recall began on july 27, 2007. Owners may contact workhorse at 877‑294‑6773.

Recall number 07V233000 · Recall details

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

Used buying checklistWhat to check on a 2007 Workhorse W42 before you buy

Is the 2007 Workhorse W42 reliable?

Owners have filed 0 complaints about the 2007 Workhorse W42.

What is the most common problem with the 2007 Workhorse W42?

There are not enough complaints to tell.

How many recalls does the 2007 Workhorse W42 have?

2 recalls, covering steering and fuel system, gasoline.

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