Zero DS recalls

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain 2024-2025 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.

Risk

A loss of brake pressure can reduce braking ability and cause a loss of vehicle control, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were mailed February 23, 2026. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-RCL-025-017.2. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on on February 27, 2026.

Recall number 26V048000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain 2023-2024 DSR/X, 2024 DS, DSR, and DSRP motorcycles. Improperly routed key switch signal wires may break, causing a loss of drive power.

Risk

A loss of drive power increases the risk of a crash.

Remedy

The firmware will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed September 26, 2025. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-RCL-025-018.

Recall number 25V587000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain 2024 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.

Risk

A loss of brake pressure will reduce braking ability, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were be mailed July 28, 2025. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-RCL-025-017.

Recall number 25V459000 · Recall details

What is wrong

Zero Motorcycle Inc. (Zero) is recalling certain 2021 SR, S, DSR, DS, FX, and FXS motorcycles. The DC-DC converter has an insufficient power output margin to operate the anti-lock braking system (ABS), instruments, lights, indicators, and any accessories that are connected to the accessory outlet at once.

Risk

The DC-DC converter can shut off when its power capacity is exceeded, shutting off the ABS, instruments, and lights, increasing the risk of a crash.

Remedy

Zero will notify owners, and dealers will replace the DC-DC converter, free of charge. The recall began October 26, 2020. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-ZMC-021-019.

Recall number 20V640000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain 2018 S ZF13.0, S ZF7.2, SR ZF14.4, DS ZF13.0, DSR ZF14.4, FX ZF7.2, and FXS ZF7.2 motorcycles. The information on the Vehicle Emission Control Information (VECI) Label may indicate the wrong model year. As such, these vehicles fail to comply with the requirements of 49 CFR Part 567, "Certification."

Risk

If the affected 2018 motorcycles are ever subject to a recall, the owner may not realize the safety risk because of the misstated model year.

Remedy

Zero will notify owners, and dealers will replace the incorrect label with a corrected label, free of charge. The recall is expected to begin in December 2017. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-ZMC-017-380.

Recall number 17V762000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain 2017 S, DS, and FXS motorcycles. The Anti-Lock Braking System (ABS) Hydraulic Control Unit (HCU) may have the wrong vehicle model information, possibly causing the ABS to function improperly.

Risk

If the ABS does not function properly in a braking event, there is an increased risk of a crash.

Remedy

Zero will notify owners and dealers will reconfigure the HCU, or replace it as needed, free of charge. The recall began on March 13, 2017. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for the recall is SV-ZMC-017-363.

Recall number 17V145000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain model year 2015 SR, S, DS, and FX motorcycles. The affected motorcycles have a DC-DC converter that may have insufficient output power. During high power demand, the anti-lock brake system (ABS) may not function properly.

Risk

If the converter power output is insufficient, during an ABS activated event, the ABS and all vehicle lights would temporarily stop functioning, increasing the risk of a crash.

Remedy

Zero has notified owners, and dealers will inspect the DC-DC converters, replacing ones of a specific type as necessary, free of charge. The recall began on September 16, 2016. Owners may contact Zero customer service at 1‑888‑841‑8085. Zero's number for this recall is SV-ZMC-016-356.

Recall number 16V610000 · Recall details

What is wrong

Zero Motorcycles, Inc. (Zero) is recalling certain model year 2014 Zero SR motorcycles manufactured December 30, 2013, through February 20, 2014, 2014 Zero S motorcycles manufactured December 26, 2013, through February 18, 2014, Zero DS motorcycles manufactured January 24, 2013, through February 4, 2014, and 2014 Zero FX motorcycles manufactured January 14, 2014, through January 27, 2014. Due to a possible manufacturing defect, the motor rotor may contact the stator while riding.

Risk

If the rotor contacts the stator, the motor could seize, locking up the rear wheel which could increase the risk of a crash.

Remedy

Zero will notify owners, and dealers will test the motor and if it fails testing, replace it, free of charge. The recall began in April 11, 2014. Owners may contact Zero at 1‑888‑786‑9316 (1-888-RUN-ZERO).

Recall number 14V119000 · Recall details

What is wrong

Zero Motorcycles Inc. (Zero) is recalling certain model year 2012-2013 XU, S, DS, and model year 2013 FX motorcycles. The affected motorcycles have controller firmware that, as a result of certain system faults, may shut off power to the motor.

Risk

A sudden loss of power to the motor may increase the risk of a crash.

Remedy

Zero will notify owners, and dealers will update the controller firmware, free of charge. The recall is expected to begin in mid-January 2014. Owners may contact Zero at 1‑888‑786‑9376.

Recall number 13V635000 · Recall details

What is wrong

Zero Motorcycles is recalling certain model year 2011 and 2012 S and DS motorcycles. On the affected motorcycles, the front caliper mounting bolts are susceptible to corrosion which could lead to their cracking and possible fracture.

Risk

If a front caliper bolt fractures, the caliper may come loose and interfere with the rotation of the front wheel. This could cause the front wheel to stop suddenly, increasing the risk of a crash.

Remedy

Zero Motorcycles will notify owners, and dealers will replace the front caliper bolts. The recall BEGAN ON August 16, 2013. Owners may contact Zero Motorcycles at 1‑888‑841‑8085.

Recall number 13V329000 · Recall details

What is wrong

Zero motorcycles, inc. (zero) is recalling certain model year 2011 and 2012 s, xu, and ds motorcycles, model year 2011 mxd, and xd motorcycles and 2012 x motorcycles. The brake light switch at the front brake lever may not activate until significant brake lever travel occurs.

Risk

The brake light may not activate when a moderate amount of front brake is applied. As such, motorists traveling behind the motorcycle may not be alerted when an affected motorcycle is slowing down, which could lead to a possible crash and potential injury or death to the rider.

Remedy

Zero will notify owners, and dealers will inspect and, if necessary, replace the front brake system brake-light switch free of charge. The safety recall began on august 3, 2012. Owners may contact zero motorcycles at 1‑831‑438‑3500.

Recall number 12V307000 · Recall details

What is wrong

Zero motorcycles is recalling certain model year 2009 zero s motorcycles built from september 2, 2009 through december 22, 2009; model year 2009 zero ds motorcycles built from july 27, 2009 through december 28, 2009; model year 2010 zero s motorcycles built from february 1, 2010 through march 31, 2011; and model year 2010 zero ds motorcycles built from january 20, 2010 through march 31, 2011. The front brake caliper bracket may experience permanent deformation when subjected to high braking loads. This condition could induce misalignment of the front brake pads with respect to the front brake rotor.

Risk

Misalignment of the brake pads in relation to the rotor may cause reduced front braking performance, which could lead to a possible crash and potential injury or death of the rider.

Remedy

Dealers will replace the front brake caliper bracket with a re-designed component, and replace the front brake pads in case the existing pads experienced abnormal wear. The front brake fluid will also be inspected and, if signs of overheating are noted, it will be replaced and the system will be flushed. This service will be performed free of charge. The safety recall began on may 31, 2011. Owners may contact zero motorcycles at 1‑888‑786‑9376 ext 45.

Recall number 11V282000 · Recall details