2009 BMW R1200 GS fuel system problems

Filed Nov 29, 2024 · Fuel system · MD

While attempting to pass a car on the highway, the engine suddenly lost power, forcing me into a perilous maneuver to reach the breakdown lane at highway speed. Following vehicle recovery and upon further inspection, I discovered that both plastic throttle body cam pulleys had broken in half, completely disabling throttle control. There were no warning lights or symptoms indicating this failure was imminent. In my research to fix the issue, I found that this problem is more common than I realized and poses a serious safety risk.

Filed Sep 22, 2023 · Fuel system · 36,000 miles · MO · fire

The contact owns a 2009 BMW R 1200 GS. The contact received notification of the federal safety agency Campaign Number: 20V471000 (Fuel System, Gasoline) however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after a short ride, the contact had made a stop and ran into a machine shop. The contact had parked (P) the vehicle and left it on. When the contact returned after a few minutes he saw that the vehicle had caught fire, the engine was still running. The location of the fire was from the gasoline tank and fuel pump assembly. The contact extinguished the fire using a large extinguisher available in the shop. The fire department was not called. The contact towed the vehicle to his motorcycle shop. The vehicle had not been repaired. The manufacturer was made aware of the issue. The failure mileage was approximately 36,000. Parts distribution disconnect.

Filed Jul 26, 2023 · Electrical, Engine · MO · fire

The Fuel line connector at fuel pump started leaking and spraying fuel onto the hot engine and exhaust pipes causing the Motorcycle to catch on fire! the 2nd fuel pump the recall was not done yet. The best I can tell the owner did not get the 2nd recall or didn't forward it to the next owner. The person who was riding the motorcycle at the time escaped from being burned! He put it out the fire with a fire extinguisher, bike looks totaled, confirmed by the Dealer. I brought the motorcycle to the BMW dealership in Kansas City it has been inspected. but not by the manufacture yet. no police report was made. No warning lamps or messages or symptoms just burst into flames!

Filed Jul 18, 2023 · Electrical, Engine · MO · fire

Hello I would like to open a case on a fire recall :VIN wb10313089zu47089 2009 BMW 1200gs Motorcycle , The motorcycle did start on fire casing much burn damage at the fuel line , needed the update fuel line and pump update. Rider was able to escape the flames and get a fire extinguisher and put out the fire ! I called BMW of north America , at first they said take it to the Dealer for a inspection it should be fixed at no charge. Made appointment for the 7-20-23 at BMW of Kansas City , Then they called me back said it was not covered because the last owner failed to take it in for the 2nd fire recall new updated fix so they are not responsible , I will keep you updated after the 20th of July , Thanks Randall McGowen , 40211 E Boswell Rd , Lone Jack, MO ( 816‑699‑1089) p.s. I am a retired GM master tech , seen many fire safety recalls , it defiantly sprayed fuel from the defective part to start the fire , luckily no one was burned!

Filed Feb 1, 2019 · Fuel system · 10,700 miles · TX

I was driving my motorcycle when I noticed a gas leak coming from the fitting where the fuel line goes into the fuel pump on the left side of the gas tank. This caused gas to drip directly onto the left side exhaust manifold, which could cause a fire. In the past I had an issue with the plastic quick release fuel line cracking where it screwed into the fuel pump (same location) and dripping gas directly onto the left exhaust manifold when riding it. I replaced the plastic quick release fuel fitting with a metal one from the same manufacturer to correct the issue. Checking with others online, I have discovered that both of these issues are known, common problems on this model.

Filed Apr 6, 2018 · Fuel system · 23,000 miles · OK

The fuel pump flange connection is cracked and leaking fuel. There are multiple pictures videos and threads regarding recalls for the exact same fuel leak that I am experiencing on the internet. However when I called bmw of north america they tell me that my motorcycle is not included in the recall. Clearly this type of fuel leak represents a fire hazard and direct life safety issue. My question is how can my particular motorcycle be excluded from this well publicized bmw recall situation ?? Fortunately I discovered the fuel leak in my garage and not while going 70 MPH down the interstate

Filed Jul 7, 2017 · Fuel system · 28,650 miles · CA

I was accelerating on the on-ramp to merge in to the slow lane with heavy traffic on the 80 north bound heading home. I had just shifted the motorcycle in to 3rd gear when it lost all power and started slowing down. The next exit was not available to reach safely and my only option was to coast into the side emergency lane. As I was investigating the issue a small plastic pulley form the left side throttle-body fell to the ground. I'm currently contacting bmw motorcycles as this was a serious safety issue that put me in harms way. This plastic piece is under constant tension and in my opinion should never have been make of plastic.

Filed May 18, 2016 · Fuel system · 4,700 miles · MI

Fuel level sensor failure twice. Unable to determine level of fuel in take while driving and stopped. Increased risk of running out of gas in traffic.

Filed Jul 7, 2014 · Fuel system · 3,500 miles · WY

On four different occasions, the fuel gage has failed. Twice it showed fuel while running empty, once in traffic. On two other occasions the fuel screen has gone blank. Three times they have repaired it under warranty. It has now happened again. I have since heard they recalled there cars with the same problem. This could be a very dangerous problem in heavy traffic.

Filed Jul 5, 2014 · Fuel system · 22,520 miles · IL

Fuel gauge suddenly failed and gave inaccurate reading. I have had the fuel gauge replaced 4 times, most recently less than one month ago, always by a bmw dealer. That most recent gauge, installed 6/7/2014 by the dealer, failed completely, without warning, on 7/3/14 after less than 250 miles. The fuel gauge failure can lead to sudden unexpected loss of power, if the gauge indicates fuel remaining, while in fact the tank is empty. I am astonished the government has not ordered bmw to find a reliable fix this. Anecdotal indications are thousands of gauges have failed, over approximately a five model year period the defective design was used.