Riding at freeway speeds fuel system is spilling out fuel down both sides of the engine. I smelled strong fuel smell while riding but was unable to stop until almost home. At home inspected bike and discovered leak even while at idle but have not dug in to identify exact leak location. having it trailered into BWM repair facility when appointment available. I do not see a recall for my make year and model of 1200 GS but it does fall in the years listed as a concern?
BMW R1200 GS fuel smell problems
11 of the 248 owner complaints about the BMW R1200 GS describe gas smell in the cabin, most of them for the 2007 model year.
- owner complaints
- 11
- worst model year
- 2007
- typical mileage
- 39,280
By model year
- 20132
- 20081
- 20074
- 20063
- 20051
Often reported together
What owners say
Tl* the contact owns a 2013 bmw r1200 gs. While the vehicle was parked outside a fuel station, the contact noticed a fuel leak on the fuel pump. The contact also smelled a fuel odor. There were no warning indicators illuminated. The contact associated the failure with the federal safety agency campaign number: 13v617000 (fuel system, gasoline). The motorcycle was taken to bmw motorcycles of escondido (located at 499 n hale ave, escondido, ca 92029, (760) 520-1288) where it was diagnosed that the fuel pump needed to be replaced. The motorcycle was repaired. The manufacturer was notified of the failure. The failure mileage was 40,000. *ln*jb*cw
After riding the vehicle and putting it back in my garage, I could smell a strong gasoline odor. On detailed inspection I found gas pooling in the "fuel pump flange". This part is located on the upper left hand side of the fuel tank. After cleaning the area, I could see distinct cracks all around the fuel line inlet and gas would continuously seep out of the cracks while the engine was running.
The fuel pump casing/flange is cracked and is leaking fuel. I think it has been going on for a while longer but I previously discounted the gas smell.
Stopped after riding to work, noticed fuel smell, looked closer, gas was dripping on hot exhaust pipe. Turns out the fuel line plastic quick disconnect threaded boss on the fuel tank was cracked enough that gas leaks out when the fuel pump is running. Just now reporting although it first happened years ago. Tried various repairs that were only temporarily effective before replacing the entire fuel pump assy and reinforcing the boss with an aftermarket specialty clamp designed for this well known failure.
While cruising at moderate speed on paved surface road first noticed strong gasoline smell, followed in few minutes by soaking of the left leg of the pants with gasoline, and then observed gasoline dripping on the left cylinder head. Stopped, removed left sided cowling to inspect fuel lines and noted steady stream of fuel leaking from fuel pump housing when engine running.
Noticed the smell of gasoline while riding. Took the motorcycle the bmw dealership the next day and they found cracking in the top flange of the fuel pump assembly. The motorcycle only has 12000 miles on it. After searching the internet I found this problem is not uncommon on this model. I believe this could be a fire hazard which could result in severe injury or damage.
Smell of gasoline while riding. Discoverd fuel leak from cracks in plastic flange where fuel line attaches to fuel tank. Found out this is a common failure. New models have a updated part.
After stopping at local gas station to fill up with gas as per normal, noticed gas smell, but could not detect any visible leak. Rode for a short distance, returned home. After stopping engine and dismounting, noticed my left pant-leg was soaked in gasoline. After removing side [left] panel was able to see visible fuel leak (more of a spray). Leak only occurred when fuel pump was operating. Source of leak was the female connector of the fuel line.
While riding the vehicle on september 11, 2012 I noticed a strong fuel smell. When I arrived at my destination my left pant leg was soaked in fuel. After further investigation I determined that the fuel pump housing high pressure fuel disconnect flange was cracked and leaking fuel down the left fairing in close proximity to the vehicles left exhaust pipe and ignition. My experience matches that of odi id number : 10428629.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2011-2014 S 1000 RR/R/ HP4, R 1200 GS/GS Adventure/R/RT, K 1300 S, K 1600 GT/GTL/GTL Exclusive and 2014 R nine T motorcycles. The fuel pump, and auxiliary fuel pump in certain models, may crack and leak fuel during vehicle operation.
- Risk
- A fuel leak, in the presence of an ignition source, may result in a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump, free of charge. The recall began March 17, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 21V060000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Bmw is recalling certain model year 2006 through 2008 r1200 gs motorcycles manufactured between august 2006 and january 2008. The sealing of the fuel pump control unit housing might be insufficient and water could intrude into the control unit housing creating a humid atmosphere. Under such conditions, the fuel pump could corrode and then fail.
- Risk
- Failure of the fuel pump will cause inadequate fuel to reach the engine and cause the engine to stop running. A loss of engine power without warning could increase the risk of a crash.
- Remedy
- Bmw will notify owners and replace the fuel pump control unit free of charge. The safety recall began on november 9, 2009. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 09V319000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. An o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.
- Risk
- Engine stalling, or a failure to start, could occur without prior warning. If stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.
- Remedy
- Dealers will replace a sealing ring. If the fuel pump electronic unit is corroded, it will be replaced free of charge. The recall began may 9, 2005. Additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. Owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 05V082000 · Recall details
Questions about the BMW R1200 GS fuel smell
Which BMW R1200 GS years have gas smell in the cabin problems?
The model years with the most reports are 2007 (4 complaints), 2006 (3 complaints) and 2013 (2 complaints).
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