The bike is a 2008 BMW R1200RT. The throttle bodies for each cylinder has a plastic cam that is the point of attachment for the throttle cable. That plastic cam broke and completely detached from the bike. I was accelerating to merge into traffic on Interstate 64E at Corydon, IN. Once established in the right lane, the bike suddenly lost power and slowed rapidly while I was approached from the rear by a tractor trailer that had to apply brakes and continuously sounded his horn while abruptly maneuvering to the left lane to avoid me while I was attempting to assess what had just happened. This is a critical safety component and its failure has been documented countless number of times on various owner's group forums for this type of bike. One of which is linked here: https://www.bmwsporttouring.com/topic/91897-throttle-body-more-cracked-cable-camspulleys/ Another: https://forums.bmwmoa.org/showthread.php?76036-Broken-Throttle-Body-Pulleys-2009-R1200RT/page5 It is apparent the plastic that this throttle body cam is made from deteriorates rapidly causing a significant safety risk. There are aftermarket replacements that are made from aluminum, but they are very expensive. I am asking for a safety recall and that BMW be made to replace these parts with a metal or a material that is less prone to failure.
2008 BMW R1200 RT fuel system problems
18 complaints (56% of all complaints for this car). Typical mileage when it fails: 12,000.
- owner complaints
- 18
- of this car's complaints
- 56%
- typical mileage
- 12,000
- crashes
- 0
- recalls
- 2
Which part fails
Owners did not name a specific part.
At what mileage
Complaints by mileage at the time of the problem.
BMW R1200 RT fuel system problems in other years
Specific symptoms reported on the 2008 BMW R1200 RT fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Related investigations
Fuel Leak - Motorycle
ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V‑617) of the subject motorcycles.In conducting recall 13V‑617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337
EA13006
Fuel Leak - Motorcycle
Owners of model year (MY) 2005-2008 R-Series motorcycles report substantial, high pressure fuel loss occurring when the fuel pump is energized.Many times they first become aware of the problem when fuel soaks their pant legs or is puddled under their parked motorcycle.The Office of Defects investigation (ODI) has obtained an owner video illustrating the issue.This video, and other material, may be found in the public file at ODI has learned that the subject fuel leak is due to cracks in the fuel outlet quick connector located on the in-tank fuel pump housing.While some owners, reluctant to incur the expense to replace the fuel pump assembly, have undertaken frequently ineffective do-it-yourself repairs primarily involving adhesive patches, two other remedies are available.The first, found in the after-market, is an aluminum clamp designed to reinforce the fuel outlet threaded flange.The second is BMW?s own remedy, appearing in early 2011, following introduction of the aftermarket clamp.It, too, involves a metal collar designed to support the fuel outlet threaded flange.In January 2004 BMW conducted safety recall 04V028 involving 2000 to 2004 Model Year K and R Series motorcycles for a pressurized fuel leak.In this case an O-ring in a fuel line quick connector could become damaged and BMW identified the potential for fire as a consequence of this failure.In its recall, influenced by an ODI investigation (PE03-054), BMW judged the fire risk to be low and the fuel loss to be insignificant -- occurring most often during cold starts -- resulting most often from improper servicing of the fuel line quick connector by its dealers. All of the complaints and warranty claims referenced in this resume involve verified fuel leaks rather than owners simply expressing a concern that a leak may develop in their subject motorcycle. With summer approaching and seasonal motorcycle usage increasing, ODI has upgraded PE12-036 to EA13-006 to further evaluate this issue, monitor fuel leak frequency, and determine the risk associated with the alleged fuel leaks.The ODI reports cited above can be reviewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following complaint identification numbers: 540232, 765847, 10074376, 10159252, 10236289, 10339245, 10356156, 10417320, 10425962, 10430734, 10430822, 10432269, 10433589, 10433733, 10436885, 10437222, 10442023, 10443840, 10444670, 10444742, 10444876, 10445888, 10445954, 10448104, 10448104, 10448325, 10448592, 10449393, 10451907, 10452476, 10453738, 10460566, 10463408, 10463946, 10467136, 10470251, 10471518, 10471642, 10474390, 10475150, 10474390, 10475150, 10480052, 10480834, 10485274, 10485276, 10485292, 10485337, 10485348, 10485351, 10485376, 10485434, 10485452, 10485783, 10485789, 10485796, 10485807, 10485882, 10487501, 10487624, 10488652, 10488899, 10490417, 10490868, 10491835, 10492118, 10492342, 10492961, 10493015, 10493320, 10494927, 10494899, 10495307, 10496593, 10503488, 10503806, 10504130, 10504324, 10508135, 10508150
PE12036
What 2008 BMW R1200 RT owners say
Most recent owner complaints, unedited.
My forth vehicle with throttle body cams that are cracked and broken on both sides. No symptoms or warning lights of a problem that could have lead to a catastrophic failure, total engine propulsion failure, breakdown. My safety and others were in danger of injury or death. Dealer has confirmed and repaired all vehicles.
This is a two-cylinder engine with an independent throttle body for each cylinder. The throttle is actuated by a cable and pulley which rotate the throttle plate on a shaft. The pulley is attached to the shaft with molded plastic. Upon inspection during service, both plastic moldings (both cylinders) were discovered to be cracked and near failure. Failure of this part will cause that cylinder to go to idle power. If the vehicle is in motion, there will be a sudden loss of power, and high vibration until the throttle is closed. Until repair, the motorcycle will be inoperable. This has become a known defect with this series of motorcycles. I repaired mine using an aftermarket aluminum part created to address this problem. Parts cost was $458.
This series of motorcycles has a common problem with cracks in the throttle pulleys on the throttle body. Failure of this plastic part will result in instant loss of power. I have been reading about this problem, and decided to inspect the two throttle bodies on my motorcycle as a precaution. Both of mine were cracked. One of the pulleys has three cracks in it, and would likely have failed within a short time. See photos included with this report.
Fuel pump leaking from a crack in the high pressure output line sprayed gasoline on the inside of the fairing, motor and my leg. The pump sprays gasoline anytime the key is in the on position.
Vehicle has 6000 miles on it. Previous owner had a receipt from the dealer showing the fuel level sensor had been replaced under warranty. Fuel indicator shows 1/4 tank of fuel, and engine computer shows 92 miles range. Vehicle stalled at an intersection, out of fuel. I was able to push the motorcycle out of traffic, but it could have been a dangerous situation.
The fuel gauge showed 1/4 tank of fuel, but the motorcycle had actually run out of fuel on a very busy section of interstate 95 in delaware just before the I 95 / I 295-I 495 split. I was in the far left hand travel lane and was able to immediately pull off onto a widened lefthand section of breakdown lane that was LED into the immediately adjacent delaware dot salt/sand barn. The sudden deceleration was completely unexpected, and I was almost rear-ended by another motorist just as I was moving into the breakdown lane, in spite of pulling in the clutch to coast so as not to continue with the strong engine breaking that resulted. Had to call aaa services to get fuel enough to get to a refueling station. Fuel tank sensor was ultimately replaced by local bmw motorcycle dealer a month and a half ago, but failed again last week!!! This sensor has been a problem for bmw, and continues to be, as several of my friends have had theirs replaced several times each. If I were to run out of gas on a dangerous highway, or in a remote location - in either extreme cold or hot, without a way to contact help, it could prove to be dangerous. The sudden deceleration alone almost caused me to be rear-ended, which could have been deadly.
The fuel strip indicator has now failed 3 times, twice leaving me stranded with an empty fuel tank.
Fuel gauge failed, again, causing potential stalling in traffic creating dangerous situation.
Fuel gauge failed, warning light constantly on. Bike could run out of fuel in traffic with no warning causing dangerous situation.
Questions about the 2008 BMW R1200 RT fuel system
Does the 2008 BMW R1200 RT have fuel system problems?
Owners have filed 18 complaints about the fuel system of the 2008 BMW R1200 RT, 56% of all its complaints, more than any other problem.
At what mileage do 2008 BMW R1200 RT fuel system problems start?
The typical (median) mileage in owner complaints is 12,000 miles.
Was there a recall on the 2008 BMW R1200 RT fuel system?
Yes, 2 recalls: 20V471000, 13V617000. Check your VIN to see if your car still needs the free repair.
What year does the BMW R1200 RT have the most fuel system problems?
The BMW R1200 RT model years with the most fuel system complaints are 2007 (37 complaints), 2006 (30 complaints) and 2005 (22 complaints).
Other 2008 BMW R1200 RT problems
Brakes 7Transmission 4Electrical 1Engine 1Wheels 1
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