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Chevrolet Aveo fuel gauge problems

12 of the 1,322 owner complaints about the Chevrolet Aveo describe wrong fuel gauge reading, most of them for the 2005 model year.

owner complaints
12
worst model year
2005
typical mileage
81,000
Is there a fix? There is 1 recall for this area of the car. See below

By model year

  • 2009
    2
  • 2007
    1
  • 2006
    3
  • 2005
    6

What owners say

Filed Nov 22, 2014 · Body, Electrical · NY

Lets start from the beginning when I first bought the car my air bag light and clock light will go in and out over bumps more the air bag light. Now and still the air bag light on dash is on and passenger air bag light above the clock says off when someone is sitting in the seat. 2nd my tail lights I go threw them like water. 3rd the thing in the passenger side back right next to the tire every winter I have a problem with wires or the whole thing braking. 3rd its says good gas mileage ya right. The gas gauge doesn't work proper ran outta gas a few times. I have replace battery and spark plugs now I having engine problems with engine light on the engine is riding rough my whole car is shaking I can not go to speed even when the gas petal is to the floor. I see a recall and now its closed the recall says degraded connection between ignition coil spark plug boots and spark plugs. Pretty sure that's the cause. My body paint is coming off. It started coming off not even 2 months after I bought it . Sometimes the radio and clock with air passenger light shuts off and will not come back on until I shut the car off and back on. The onstar stop working all together. The defrost doesn't work to well unless high. My overall of this car is a money hog to keep fixing parts.

Filed Aug 4, 2014 · Fuel system · IN

2009 chevrolet aveo. Consumer writes in regards to vehicle gas gauge problems. *smd the consumer stated when the gauge fell below half a tank, the vehicle would stalled. He took the vehicle to the dealer three times, but they were unable to find a problem. The consumer sold the vehicle.

Filed May 20, 2014 · Electrical · 84,000 miles · CA

Have taken the car to chevrolet dealership multiple times and everytime the problem is "fixed" it happens again a few days or sometimes weeks later. First, the instrument panel cluster fuse kept blowing. Seemed to happen when fuel gauge read 1/2 full. Eventually, after many trips to dealership to fix it, it worked for three weeks and the fuse started blowing again. Then, RPM gauge started moving erratically for about a week and then stopped working altogether. Fortunately, this fixed the problem with the fuse blowing, but overtime, my temperature gauge did the same thing, and now my fuel gauge is starting to go. If I drive over 55 MPH, sometimes the RPM and fuel gauge will move, but not accurately. When I did think that the problem was fixed for those three weeks, I had taken the car in for another problem. Speedometer/instrument panel lights not working interior lights not working tail lights or brake lights not working all of this happened suddenly when I was driving at night. I checked online and found that the wiring design inside the splicer in the hood compartment fuse box was prone to failure (a lot of people have had this problem). I mentioned this at the dealership and sure enough that is where the problem was. They also said that my other electrical problems had to do with this as well. They fixed the problem, but then three weeks later, the initial problem with the instrument panel cluster fuse was back. I cannot afford to keep taking the car in for the same repair. I have researched online and found that many people have this problem with this car. It is incredibly dangerous to have a car that isn't electrically reliable.

Filed Aug 12, 2013 · Electrical, Lights · 81,000 miles · CA

Instrument panel cluster fuse kept blowing, only when fuel gauge was below half of a tank. Dealer was unable to find problem. Soon after instrument panel lights, gear shift lights, and passenger side tail light went out. Replaced tail light bulbs, and still did not work. Read forums and found the problem was splicer in the hood compartment fuse box. Seems to be a common problem with this car, there needs to be a recall due to extreme safety issues. Cannot see or be seen at night, cannot see gauges when driving at night.

Filed Jul 11, 2013 · Lights · 63,000 miles · NY

Dashboard cluster lights began to malfunction intermittently then after two days they wouldn't illuminate at all. The gear shifter lights and one tail light were also affected. After repair it was determined a wire harness that leads to the underwood fuse box had melted shorting the electrical wires. Having spontaneously burned, the interior and exterior lights wouldn't work. This made it impossible to see the speedometer, fuel gauge, engine fluid monitoring gauges, etcetera. Also, the exterior lights affected made for a dangerous driving condition as well as a traffic offense. After researching this I learned there are many, many cases of exactly the same problem with exactly the same year, make, and model.

Filed Feb 28, 2013 · Electrical · MI

The instrument panel and shifter lights along with the dimmer for the clock, radio, and other interior lights stopped functioning yesterday. There have been several times the lights blinked off and back on but they are completely out now. After researching several forums (ex. Http://chevroletforum.com/forum/sonic-aveo-new-11/dash-lights-aveo-20707/), I found other people who had this same issue. It seems there is a defective part in the engine fuse panel that causes this issue. This could be a major concern to many drivers because you cannot see any of the dash instruments including the speedometer, gas gauge, tachometer, and temperature gauge.

Filed Dec 4, 2012 · Electrical · 163,000 miles · OH

The instrument panel and shifter lights along with the dimmer for the clock, radio, and other interior lights stopped functioning yesterday. There have been several times the lights blinked off and back on but they are completely out now. After researching several forums (ex. Http://chevroletforum.com/forum/sonic-aveo-new-11/dash-lights-aveo-20707/), I found other people who had this same issue. It seems there is a defective part in the engine fuse panel that causes this issue. This could be a major concern to many drivers because you cannot see any of the dash instruments including the speedometer, gas gauge, tachometer, and temperature gauge. Many suggestions to fix this issue were to replace the part, but the part is not available through the dealer or any parts store. Another way to fix the issue was to take out the part and join all of the wires together through soldering or a connector but I think this should be something that chevrolet fixes.

Filed Aug 18, 2012 · Electrical, Lights · 125,000 miles · CA

The dashboard lights, gear selector lights, and right rear tail lights, all went out at the same time. I have replaced all of the bulbs possible and all of the fuses are normal and functional. This is a big safety issue because I can't tell my speed engine temp or fuel level while driving at night and I no longer have right taillights making my vehicle harder to see at night.

Filed Mar 12, 2012 · Electrical, Lights · 63,000 miles · SD

Tl* the contact owns a 2005 chevrolet aveo. The contact stated that the instrument panel illumination and the tail lights malfunctioned. The contact was unable to read the speedometer or the fuel gauge. There was no manual switch to operate the exterior lights. The contact did not take the vehicle to the dealer for a diagnostic test or repairs. The failure mileage was 63,000.

Filed Nov 18, 2010 · Electrical, Lights · 65,000 miles · AZ

Instrument cluster lights (speedometer, gas gauge, etc.) lights on shifter, and right rear taillights all went out at the same time. Fuses were all still good, light bulbs still good. Eventually tracked it down to a burnt out wiring splice, which had to be replaced. The loss of interior lights and brake lights is a serious hazard - especially when the fix requires hunting down bad factory wiring.

Related recalls

Fuel system, gasolineReported October 17, 2006 · 17,676 vehicles affected
What is wrong
On certain passenger vehicles equipped with a 1.6l engine, during a ncap severe frontal crash test, the fuel line in the engine compartment developed a fracture. In addition, the crash damage caused four short circuits in the fuse block, the combination of which allowed the fuel pump to continue running and fuel leaked onto the ground.
Risk
If these conditions occurred in an actual crash, a vehicle fire could occur.
Remedy
Dealers will replace the fuse block and install a new section of fuel line that has been redesigned free of charge. The recall began on november 16, 2006. Owners may contact chevrolet at 1‑800‑630‑2438.

Recall number 06V398000 · Recall details

Questions about the Chevrolet Aveo fuel gauge

Which Chevrolet Aveo years have wrong fuel gauge reading problems?

The model years with the most reports are 2005 (6 complaints), 2006 (3 complaints) and 2009 (2 complaints).

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