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Chevrolet Aveo headlights problems

103 of the 1,322 owner complaints about the Chevrolet Aveo describe headlights failing or too dim, most of them for the 2007 model year.

owner complaints
103
worst model year
2007
typical repair cost reported
$2,000
typical mileage
79,000
Is there a fix? There is 1 recall for this area of the car. See below

By model year

What owners say

Filed Mar 22, 2026 · Lights · NC

The wiring to my headlights have overheated and melted twice. I found the really on the year and model of my car but wasn't on the list when I entered my vin

Filed Jan 24, 2026 · Airbags, Electrical · NJ

While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving the vehicle stuck and unable to be driven or safely turned off. The brake lights and daytime running lights also stop working, making the vehicle unsafe to operate in traffic. This condition has been occurring repeatedly and requires frequent fuse replacement just to move or shut off the vehicle. An emergency override hole on the shifter had already been exposed, indicating the problem existed before and the vehicle was previously being forced out of PARK manually. A tow truck driver had to use this override to move the vehicle. The airbag warning light is also illuminated, indicating the safety restraint system may not function properly in a crash. These failures create a serious safety risk due to loss of exterior lighting, inability to shift, inability to turn the ignition off, and possible airbag malfunction. This failure is consistent with a known defect involving the Daytime Running Light (DRL) module overheating and causing electrical shorts, as documented in manufacturer recall and technical service bulletins for this vehicle. The problem has been reproduced multiple times and remains unresolved.

Filed Aug 25, 2025 · Electrical · NC · fire

The interior dash caught on fire and burned only in the middle of the dashboard. This happened hours after it started smoking inside the car and the headlights would not turn off even though they were already off.

Filed Jun 4, 2025 · Electrical · MO

Lights malfunction. Headlights dim intermittently, turn signal causes headlights to turn off, dashboard lights do not work, running lights work intermittently. The splice pack in the fuse box is burnt and so are the wires connected to it.

Filed May 9, 2023 · Lights · 60,000 miles · TN

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of the federal safety agency Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the recall; however, the dealer informed the contact that parts were on backorder. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 60,000.

Filed Aug 12, 2021 · Lights · 110,000 miles · MO · fire

The contact owns a 2008 Chevrolet Aveo. The contact stated that the vehicle was parked and had the headlights illuminated. The contact's wife went to start the vehicle and turned off the lights when smoke began to emit from the dashboard and the engine compartment. The contact was able to disconnect the battery and the smoke had stopped. The contact stated no warning lights were illuminated. Upon investigation, the contact associated the failure with, the federal safety agency Campaign Number: 14V261000 (EXTERIOR LIGHTING) however the VIN was not included. The vehicle was not diagnosed or repaired. The manufacturer was informed of failure and told the contact that they were able to assist but would not without the contact having computer access. The failure mileage was approximately 110,000.

Filed Jan 31, 2020 · Airbags, Fuel system · 177,900 miles · IN

I have problems with whenever I go to put gas in my car, some of it goes on the ground. Not all of the gas goes on the ground, but a little less than half of what I purchased. My headlights are so dim that I can't hardly see when I'm driving at night. Also, my passenger side air bag light is constantly on? There's one there and nothing bigamy wrong with it that I can see. The stereo.....only the driver side front speaker works, the other three doesn't work at all....please look into these few things or give me some sort of idea of what I can do

Filed Dec 6, 2018 · Lights · 82,000 miles · WI

Vehicle headlights failed. Car was parked in the driveway. An hour later when it was started again, the headlights failed to come on and remain inoperable. Bulbs, switch, and relay have all been checked and verified to be operable.

Filed Oct 23, 2018 · Lights · 90,000 miles · IL

Recall for daylight running lights over heating didn't apply to my particular car, but seems to be a problem in my car regardless. Ground wires in my headlight assembly have fried and left scorch marks on headlight connection. No actual fire yet just a melted plastic under the hood. Not sure if my car is invalid as have been fixed or just not covered but in either case part is failing.

Filed Feb 9, 2018 · Lights · 60,000 miles · MD

Tl* the contact owns a 2009 chevrolet aveo. While driving on the highway at an unknown speed, the headlights went out abruptly. There were no warning indicators illuminated before or after the failure. The vehicle was taken to ourisman chevrolet of bowie (16610 governor bridge rd, bowie, md) where it was currently awaiting diagnostic testing. The vehicle was not repaired. The manufacturer was not notified of the failure. The VIN was unknown. The approximate failure mileage was 60,000.

Related recalls

Exterior lighting: headlightsReported May 19, 2014 · 218,000 vehicles affected
What is wrong
General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
Risk
If the DRL module melts due to the heat generation, it could cause a vehicle fire.
Remedy
GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1‑800‑222‑1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Recall number 14V261000 · Recall details

Questions about the Chevrolet Aveo headlights

Which Chevrolet Aveo years have headlights failing or too dim problems?

The model years with the most reports are 2007 (24 complaints), 2005 (23 complaints) and 2008 (20 complaints).

How much does it cost to fix headlights failing or too dim on the Chevrolet Aveo?

Owners who mentioned a price put the repair at about $2,000 (median of 5 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

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