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Chevrolet Cavalier ball joint problems

32 of the 4,549 owner complaints about the Chevrolet Cavalier describe ball joint or control arm failure, most of them for the 1995 model year.

owner complaints
32
worst model year
1995
typical mileage
96,376
Is there a fix? There are 2 recalls for this area of the car. See below

By model year

  • 2005
    2
  • 2004
    1
  • 2003
    3
  • 2001
    2
  • 2000
    5
  • 1999
    1
  • 1997
    1
  • 1996
    1
  • 1995
    7
  • 1994
    1
  • 1993
    3
  • 1992
    2
  • 1991
    1
  • 1990
    2

What owners say

Filed Nov 1, 2021 · Suspension · 200,000 miles · MN

The contact owns a 2004 Chevrolet Cavalier. The contact stated while driving 10 MPH, the front driver’s side tire had detached. The vehicle was towed to the contact's residence. An independent mechanic went to the contact's residence and diagnosed that the lower control arm rusted and detached from the subframe. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 200,000.

Filed Jul 29, 2014 · Suspension · 60,183 miles · MI

Normal driving my fathers car the frame broke on the right hand side just past the lower control arm. Looks to be metal fatigue. I can send pictures if needed.

Filed Aug 16, 2010 · Brakes, Electrical · 100,000 miles · NY

Horn contact behind airbag was recently crazy glued, to restore horn, and speedo & cluster requires replacement of entire cluster by chevy, or removal & rebuild of gauge stepper motors through ebay motors. Use froogle.com and enter"repair cavalier speedometer" to search. My speedo only on my cluster erratic for 20k miles. I use my tachometer to guestimate highway speeds,2,500 RPM is 55. I have 120k now on the car, otherwise bulletproof. Just tossing out brake rotors now, that's it. I used synthetic oil from the start, very smooth car, @ normal speeds.needs intake and wheels for speeding, over 65. Engine has plenty of go over that, but base brakes, wheels and intake aren't speedworthy, but it is a base model so ok. Keep the tie rods greased, air filters changed after winter as they are easily serviceable unlike most that aren't.

Filed May 19, 2009 · Steering · NY

Grease your tie rod ends !! This keeps the front end tight & straight !! They come from chevy bone dry.

Filed Jul 30, 2008 · Body, Suspension · 100,000 miles · MA

I have a 1996 chevrolet cavalier. The sub frame on the front has rotted and the lower control arm ripped out and the front wheel was ripped off at highway speeds. Gm needs to recall all of these cars to evaluate the condition of these subframes. Repair or buy back if necessary.

Filed Mar 9, 2008 · Visibility · 63,000 miles · IL · crash · 1 injury

Windshield on passenger side failed. Plastic cap that by friction holds elbow/joint of both control arms to wiper pivot point separated and is worn and will not hold. Now the driver side cheap plastic cap has failed. The motor works fine. Independant repair man says he sees this " all the time" part very poorly engineered no retaining clip, cotter nut,or screw to give structural support.

Filed Dec 18, 2006 · Wheels · 101,545 miles · NV

3 months prior to november 19th, 2006, I had my driver side front wheel break away from the car. When the car finally had stopped from 45 MPH, I was surprised to see that the center of the wheel was still attached to the car with the lug nuts still tight. The center of the wheel had busted out. The front end of the car was sliding on the control arm and the fender, door and front bumper cover had been damaged. I also had to replace the brake rotor, brake pads and lower ball joint just to get the car mobile to drive. The car has driven the same since this had happened, so I am sure that a lot more damage has occurred in the front drivetrain, but can not afford to fix at this time. I contacted fairway chevrolet in las vegas, nevada and was told that the wheel must have been damaged by a pot hole or something. Being the wheel was damaged when it had broke off the car, I assumed that maybe that is correct information until november 19th, 2006. I was driving and felt the same vibration from 3 months earlier. I carefully came to a stop and inspected the car. Now, my passenger front wheel was only seconds from busting off the car. This time the wheel is perfect condition, meaning no signs of pot hole damage. American tire in las vegas, nevada replaced the wheel and informed me that they had never seen a wheel bust apart like this, and am very lucky that this did not result in a crash or worse death. The same dealer brushed me away again, and now I have a damaged car both body and driveability. Please help.

Filed Jun 4, 2006 · Suspension · MD

There were no warnings or events leading up to the failure of my vehicle. On may 29, 2006 while driving on a busy major road the axle and ball joint on my 2000 chevy cavalier broke causing the tire on the right front passenger side to bend outward and causing body damage to the fender above the tire. This incident almost caused a major accident if I had not gained control of the car. I was left in the middle of this busy road until a tow truck arrived. My car is currently at a repair shop.

Filed Feb 9, 2006 · Engine, Fuel system · MN

2001 chevrolet cavalier makes a click noise in front end when turning hard right. *ts the vehicle stalled. The next day, the consumer had the vehicle towed and the dealer replaced the fuel pump. The steering gear was replaced. The valve cover gasket, control arm bushings and struts were replaced.

Filed Sep 3, 2005 · Body, Brakes · 96,376 miles · NY

2001 chevrolet cavalier developed problems with the brakes and the engine.***no answer required***. *mr while turning the steering wheel the consumer heard grinding/rubbing noises intermittently. The fog lamp went out. The brakes were noisy and would stick when applied. Water leaking into the trunk. The vehicle wouldn't start and the vehicle check engine light illuminated. The keyless entry system and alarm stopped working. The transmission not shift into low gear. The daytime running light would not shut off. The HVAC blower would not work in the first and second speed. The dealer foun air in the brake line and determined that hte lower control arm bushing was falling out

Related recalls

Suspension: rearReported December 15, 1998 · 27,083 vehicles affected
What is wrong
Vehicle description: passenger vehicles. One of the rear suspension trailing arm bolts can fatigue and break.
Risk
If this were to occur while the vehicle was in motion, a loss of vehicle control can occur, increasing the risk of a crash.
Remedy
Dealers will replace the rear suspension trailing arm fasteners.

Recall number 98V319000 · Recall details

Suspension: front: control arm: lower armReported February 16, 1995 · 21,340 vehicles affected
What is wrong
These vehicles have been built with welds missing from the front suspension lower control arm assemblies causing excessive loads on the existing welds.
Risk
This condition can result in separation of the frontbushing sleeve subassembly from the control arm increasing the potential for a vehicle crash.
Remedy
Dealers will inspect both left-hand and right-hand front suspension lower control arm assemblies and replace all control arm assemblies found with omitted welds.

Recall number 95V025000 · Recall details

Questions about the Chevrolet Cavalier ball joint

Which Chevrolet Cavalier years have ball joint or control arm failure problems?

The model years with the most reports are 1995 (7 complaints), 2000 (5 complaints) and 1993 (3 complaints).

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