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2006 Chevrolet Cobalt fuel system complaints

Page 2 of 17: complaints 11 to 40 of 466, newest first, as owners wrote them.

See the summary of 2006 Chevrolet Cobalt fuel system problems: which part fails, at what mileage and related recalls.

Filed Nov 30, 2021 · Fuel system · IL

My 2006 Chevy Cobalt has a fuel leak which was recently a recall. I have been told by several dealerships that it will not be repaired for free. How can this be? I didn't know recalls expired. It's a safety issue and the manufacturer's responsibility. Please advise me on next steps.

Filed Oct 31, 2021 · Fuel system · MI

Last year or so, even before than, I noticed suddle fuel odor smell & noticed few drops by left rear wheel area...it has progressingly gotten worse and now puddles and smells of fuel constantly...all which I traced back to fuel lines by rear exhaust heat shield area where it's very rusty, inline elsewhere around car area...seems to be bad design and or manufacturing issue...also very common I noticed with cobalt saturn Pontiac models sharing same design & platform.. Very dangerous and needs to be corrected by gm!

Filed Oct 28, 2021 · Body, Electrical · LA

My headlight an blinker quit working new bulbs an all new wiring it it still will not work My trunk button also just stopped working an the fuse is not blown. I even replaced it just to make sure still nothing. Door panel clips won’t stay in bought new ones same thing so now my handle is coming apart an my door doesn’t want to shut bc it thinks I’m still holding the handle.. Fuel everytime I get gas I have to crank my car a few times and press on the gas before I can get it to go otherwise it just dies on me I’ve had it looked at they said it was something about how my car does not know when to stop releasing air I think. My blinkers don’t turn off unless I do it manually. The seals on my door is no good anytime it rains it’s coming inside of my car an since the door panel won’t stay on it’s coming straight into my car

Filed Oct 23, 2021 · Fuel system · GA

I began noticing a slight drop in fuel mileage at first. Started smelling fuel while parked and only getting 200 miles to a tank. Noticed the supply and return fuel lines where damp. Dropped the tank and the fuel lines at the pump were cracked a little. I temporarily fixed thos with jb weld but dont expect it to last.

Filed Jun 27, 2021 · Fuel system · MO

Fuel lines are rusted where the heat tape is around them by the exhaust. This has caused them to rust and no is leaking fuel. I am worried that it's going to catch fire. This is my daughter's car and is a very poor design.

Filed Jun 14, 2021 · Body, Fuel system · 126,000 miles · IL

The contact owns a 2006 Chevrolet Cobalt. The contact stated that after turning off the vehicle, there was an abnormal fuel odor coming from the vehicle. Upon inspection, the contact discovered severe corrosion on the rear driver’s side undercarriage of the vehicle. Due to the rust, the fuel lines started leaking. The local dealer was contacted and informed the contact that the Vin was not under recall. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 126,000.

Filed May 25, 2021 · Fuel system · WA

There is a recall for some vin numbers on the 2006 Chevy cobalt (recall # 09V419000). My vin number was not included but the exact recalled part was also defective on my car. I wanted to let you know because there are probably several more vins that should be included in this recall, as my car is proof of that.

Filed Apr 23, 2021 · Electrical, Fuel system · TX

Had to change my fuel pump due to a crack on it. My key gets stuck in the ignition switch in order to take it out I have to push a button under the steering wheel. I to change my steering shaft because it does a clacking noise.

Filed Mar 26, 2021 · Fuel system · 94,000 miles · AL

Tl* the contact owns a 2006 chevrolet cobalt. The contact stated while the vehicle was stationary, he started to smell a fuel odor. The contact stated no warning light was illuminated. The vehicle was taken to independent mechanic and the contact was informed that the fuel pump needed to be replaced. A dealer was not contacted. The vehicle was repaired. The manufacturer had been informed of the failure and informed the contact that the VIN was included in the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The failure mileage was approximately 94,000.

Filed Mar 13, 2021 · Fuel system · 80,000 miles · NY

Fuel line leak by left rear wheel well. Heat shield seems to capture moisture and has rusted line by clip. Results in fuel leak by exhaust system.

Filed Jan 28, 2021 · Airbags, Fuel system · 100,000 miles · AR

While driving on expressway, car went dead> had to make an emergency stop. Power steering went out, but after restarting the car it was ok. It keeps happening off and on- on occasions. I kept smelling gas, took it to car repair shop was told I could not drive the vehicle, was told the gas tank had to be replaced or whatever the part inside the gas tank. Note: when the power steering problem arrived I was leaving going to work. I started the car but the steering was hard to turn so I pulled back into parking space and turned off the engine. I restarted after a few minutes-was able to steer ok. Upon smelling gas this went on for serval days. I thought it was fumes from other cars. I would smell gas while driving it. One day as I pulled up to work I got out of the car and noticed something wet next to my front tire. I could smell gas fumes. I took it to repair shop the next day. Shop told me the car could have caught on fire.

Filed Jan 24, 2021 · Fuel system · 149,897 miles · VA

The company wrapped a heat shield fiber around a bare metal fuel line causing premature failure of the line in that specific location due to rust from the trapped moisture. The fuel line bursts causing a steady flow of gasoline to pour from beneath the vehicle causing an extremely hazardous situation. The car continues to function, leaving a trail of gasoline everywhere you go. The heat wrap does not appear to affect the brake line due to it's black coating. The fuel lines should also be protected in this area.

Filed Dec 9, 2020 · Fuel system · 64,300 miles · TX

Very strong fuel smell started occurring that was noticeable even after long periods after parking. Upon further investigation a fuel leak was discovered on the outlet of the fuel pump which is integral to the fuel tank. It appears there is a crack or some sort of defect causing the exterior piece on that fuel pump to fail. Vehicle only has 64,300 miles on it.

Filed Nov 14, 2020 · Fuel system · 80,000 miles · VA

My vehicle, a 2006 chevy cobalt lt, like many other chevy cobalts I've found in my research, has a fuel leak in the rear driver side. I have not pinpointed the exact leak location but I have a picture displaying the fuel line covered in what seems like an aluminum foil to keep the lines from heating up. Clearly this doesn't work. This is a common issue and I believe it needs to be addressed.

Filed Nov 11, 2020 · Fuel system · 133,000 miles · PA

Plastic fuel tank cracked and fuel is dripping from vehicle imposing a potential fire and hazard.

Filed Nov 9, 2020 · Fuel system · 68,369 miles · NJ

Tl* the contact owns a 2006 chevrolet cobalt. The contact stated that while the vehicle was parked in the garage, the contact noticed a strong fuel odor inside the garage. The contact moved the vehicle out of the garage and the fuel odor was still present. The contact noticed evidence of the fuel leak on the ground. The vehicle was taken to elkins chevrolet (401 route 73 south, marlton, nj 08053, (856) 983-9200) to be inspected. The contact was informed that the fuel lines were rusted and leaking near the wheel well. The vehicle was repaired. The approximate failure mileage was 68369.

Filed Oct 28, 2020 · Fuel system · 121,633 miles · CT

Tl* the contact owns a 2006 chevrolet cobalt. The contact stated that multiple attempts were needed to start the vehicle without warning. Additionally, there was a strong gasoline odor throughout the vehicle. The contact spoke with bob valenti chevrolet (72 jerry browne rd #3050, mystic, ct 06355, (860) 536-4931) and inquired about the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The contact was informed that the vehicle was not included. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was 121,633.

Filed Sep 21, 2020 · Fuel system · TN

I have had to have the fuel feed line and fuel return line assembly replaced back in feb 2020 because of strong smell of gas and leaking gas now the issue has started again not sure why strong odor of gas and leaking started about july/august

Filed Sep 1, 2020 · Fuel system · 120,000 miles · FL

Everytime I get near my car a small a strong odor of fuel, exterior and interior of my vehicle and it seems to be turning to much gas for a 4 cylinder engine.

Filed Aug 11, 2020 · Airbags, Electrical · WV

1.gas smell - fuel leaks after leak fix still smell gas (even after setting for a couple of days. 2-door lock issues-even after fixed by gm-now won't lock at all 3.air bags- gm stated that they could not get parts in 4.electronic issues -start auto now show-power steering, had checked by gm wont ECM won't cummunicate with TCM. I have had all of this checked by anthony chevrolet and nothing has been done! State they cannot get parts and or not worth fixing.

Filed Jul 23, 2020 · Airbags, Fuel system · 13,000 miles · AR

On 7-20-20 I spoke with stephanie ( 1‑800‑222‑1020) on the federal safety agency site, were I got the phone number. I told her I entered my VIN and found there were 6 recalls on my 2006 chevy cobalt. I explained to her on 7-15-20, I left for work but noticed my power steering was not working properly. I was afraid I would not be able to make the turn onto the expressway because of the steering. I went and purchased power steering fluid, only to learn there was no place to put it. Stephanie and I looked at the recalls together. We discussed the numerous recalls she saw along with me. She set-up a diagnostic appointment here in conway, ark were I now reside for 7-23-20 @ 7:00am. Superior dealership. I arrived and (lisa) asked if I had an appointment, I said yes. I told her what my issue was and she went into my car and pulled out something under the dash. She had in her had something she said would light up red if there was a problem. I was under the impression I was going to have to place the vehicle on a machine in order to find out the problems. She then told me there were three recalls on the car but they all had been fixed. And stated I would be charged $ 150.00 for a diagnostic test. I explained to her I had not received any communications pertaining to recalls on the vehicle. I clearly saw on the federal safety agency site recalls for , the gas tank which I had to replace because it was leaking gas. I replaced a fuel throttle because when I was driving on the expressway I lost power in rush hour traffic. There is a problem with the air bag because it is showing it's off, so I know if I were to get into an accident it will not deploy. I believe the recalls I saw on the site were legit recalls. I'm not certain how they disappeared from the site when I showed up for my appointment only a few days later. I was told I could pay the $150 because their techs had to be paid or get rid of the car.

Filed Jul 22, 2020 · Fuel system · 180,000 miles · PA

My gas tank is leaking fuel.from the top of my tank

Filed Jul 7, 2020 · Fuel system · 105,000 miles · WI

Tl* the contact owns a 2006 chevrolet cobalt. The contact stated that while approaching the vehicle, he became aware of a fuel leak under the driver's side tire. The contact stated that the vehicle was started and driven to the residence. The vehicle was not taken to be diagnosed nor repaired. Neither the dealer nor the manufacturer were made aware of the failure. The failure mileage was approximately 105,000.

Filed May 23, 2020 · Fuel system · 88,000 miles · IL

Fuel leak near left rear wheel. Smelled gasoline. Parked vehicle. Saw a puddle of gas leaking from the vehicle. Checked with chevrolet since there is a recall for this issue but was told my vehicle was not part of the recall. There is a special bulletin 12191 covering this issue that should be free of charge to fix but nobody related to chevrolet I spoke with knows about this.

Filed May 17, 2020 · Fuel system · 161,000 miles · TN · fire

Gas line is leaking on rear drivers side. Car was at the shop and the gas caught on fire on the ground and could have killed us and all the workers. I think gm needs to do something about this. Mine is not the only car with this issue.

Filed Jan 7, 2020 · Airbags, Fuel system · 200,000 miles · SC

The car says service airbag the steering is hard to turn and it makes a good knocking noise when you go out low-speed a high-speed make it difficult to leave on the road and make you swear it pulls to the left and it's horrible and gas

Filed Dec 30, 2019 · Fuel system · 60,000 miles · TX

Tl* the contact owns a 2006 chevrolet cobalt. While operating the vehicle, the odor of fuel was present inside the cabin. The vehicle was taken to an independent mechanic who diagnosed that fuel was leaking from the top of the fuel tank and the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer and jk chevrolet (1451 s hwy 69, nederland, tx 77627) were notified of the failure. The failure mileage was 60,000.

Filed Dec 13, 2019 · Fuel system · 140,000 miles · IA

Fuel smell around rear of car. Chevrolet refused to repair despite a known issue and recall. Paid $1100. At non dealer to diagnose and repair. Leaking fuel lines on top of gas tank from in tank fuel pump.

Filed Sep 23, 2019 · Fuel system · 219,110 miles · MO

2006 chevy cobalt lt leaks gas profusely. Was told there was a recall because this is typical of the cobalt. Took my car to chevy dealer but did not fix issue and now is worse then when I took it in. While sitting, leaks more.

Filed Aug 8, 2019 · Engine, Fuel system · 28,000 miles · NJ

Tl* the contact owns a 2006 chevrolet cobalt. The contact received a recall notice for the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The contact stated that there was an abnormal fuel odor emerging from the vehicle. There were no warning indicators illuminated. The vehicle was taken to an independent mechanic who stated that the fuel pump module needed to be replaced. The vehicle was repaired. The dealer was not contacted. The manufacturer was contacted and stated that the vehicle should have been repaired by the dealer. The manufacturer declined reimbursement of the repair fees. The failure mileage was 28,000. *bf

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