2004 Chevrolet Express used buying checklist

Test for the problems owners report most

The most reported problems of this model year, with what to look for on the test drive.

• Brakes6 owner complaints, usually around 65,000 miles

  Brake firmly from moderate speed: the pedal should feel firm and the car should stop straight, with no grinding or pulsing.

• Fuel and propulsion system4 owner complaints

  Watch for fuel smells, hard starting and the check engine light, and make sure the fuel gauge works.

• Seat belts3 owner complaints

  Pull every seat belt out fully and make sure it retracts and latches.

• Body and structure2 owner complaints

  Look underneath for rust, especially on the frame and brake lines, and check that door and panel gaps are even.

Make sure these recalls were done

Recall repairs are free at any dealer of the brand. Ask the seller for proof, or have a dealer check the VIN.

• Fuel system, gasolineRecall number 12V388000, Aug 8, 2012
• Seat beltsRecall number 05V558000, Dec 19, 2005
• Service brakes, hydraulicRecall number 05V043000, Feb 8, 2005
• Power trainRecall number 04V320000, Jul 6, 2004
• Seat beltsRecall number 04V189000, Apr 19, 2004
• Service brakes, hydraulicRecall number 04V045000, Feb 4, 2004

Service bulletins worth asking about

Repair instructions the maker sent to dealers for known problems. Ask whether any of these repairs were done.

• This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self...Aug 18, 2023

Before you pay

• Decode the VIN and make sure it matches the title, the registration and the car itself.
• Get a vehicle history report to check for accidents, salvage or flood titles and odometer problems.
• Ask for service records, especially oil changes and any transmission fluid service.
• Start the car from cold, and drive it at city and highway speeds for at least 20 minutes.
• Have an independent mechanic inspect the car before you sign anything.