2002 Chevrolet Silverado 1500 fuel system problems

Filed Dec 23, 2021 · Brakes, Fuel system · CA

The throttle cable makes contact and rub through the flexible pressurized fuel line creating a pinhole leak of natural gas. I smell gas inside cab. Causes check engine light to come on

Filed Mar 22, 2018 · Brakes, Driver assistance · 130,000 miles · TX

Takata recall - have been stranded numerous times as it has appeared to be the fuel pump not getting gas to start the car. Sometime can hear pump running as I have replace 3-4 pumps since 2012 or 13. Some time beating under tank helps. There seem to be numerous complaints about this problem. Security light flashing and start sometime when it is reset. Sounds wonderful when it runs. Can it be the computer? Towed to a safe location after not starting and diagnostic technician show 10% fuel pressure. I parked went in to make a payment at a business and would not start for 4 days

Filed Sep 8, 2016 · Brakes, Fuel system · 130,000 miles · WA

Fuel and break lines completely rusted out. Fuel line broke while replacing fuel filter. Necessitated replacement of entire fuel line system. Break line broke while driving around same time losing all breaking functions. Needed to turn off road and kill motor to stop. All break lines need replacement. I spent $2500 fixing.

Filed Aug 4, 2016 · Brakes, Fuel system · 100,000 miles · MO

Brake lines and fuel lines are very rusted also the drive shaft and ABS bracket 2 brake lines have rusted through while driving the truck has only about 100,000 miles it is very dangerous

Filed Jul 6, 2016 · Body, Brakes · 135,000 miles · OH

The fuel lines rust away and start leaking fuel badly. All lines have to be replaced. The rust on this truck is unbelievable. Gm will not stand behind the product. The rocker panels all rusted out as well. The frame is rusting out. These truck are just rust buckets

Filed Feb 16, 2016 · Brakes, Fuel system · 130,000 miles · OH

Excessive corrosion on brake and fuel lines. Had a metal line blow out near rear driver side wheel causing driver to have to use transmission and holding parking brake release handle while using e-brake while steering with one hand. Upon splicing in a section of replacement tubing, I noticed the fuel return line from the engine to the tank is corroded severely too. I had a section of fuel line fall apart upon replacing a fuel filter and spliced in a rubber fuel hose with clamps to get a fuel filter replaced. When the fuel lines rupture, there is a chance of fire from the exhaust or hot brake drums. Was advised by mechanic that I need to sell truck as it has 18-24 months left without proper and expensive repairs being made. Rarely gets underbody wash as a quality wash is far away and was advised that the rust is probably holding it together and advised not to knock off any more rust as it would accelerate further corrosion. Was advised a waste of time to use rust reformer or undercoating. I noticed this stationary as the vevicle was making squeaking sounds from the rear axle hub on driver side (same line that blew) and figured hanging caliper so I did a full brake pedal press and felt the pedal get spongy and drop another 1" toward floor. I opened door, hung out looking under truck and pressed pedal again to see fluid pouring from rear axle area. Drove it 30 miles with no service brakes to get to the garage using only e-brake and 3,2,1 and neutral range of transmission to be able to stop if needed. Also was advised about fuel tank strap and that I would need a flame cutter to change the fuel pump as truck bed bolts looked horrible or would need to cut tank straps depending on how much fuel is in the tank. The "annual underbody wash" most owners manuals recommend is insufficient to prevent this problem.

Filed Sep 2, 2015 · Fuel system · 116,000 miles · IN

Tl* the contact owns a 2002 chevrolet silverado 1500. The contact stated that fuel was leaking under the vehicle. In addition, the check engine warning indicator illuminated as soon as the vehicle was operated. The vehicle was taken to a dealer where it was diagnosed that the fuel pump was leaking and needed to be replaced. The vehicle was repaired; however, the failure recurred. The manufacturer was not notified of the failure. The failure mileage was 116,000. Ma 10/19/2015

Filed Aug 11, 2015 · Brakes, Fuel system · 70,000 miles · ME

Luckily I was pulling in my driveway when I found out my brakes had gone because they had rusted through not long after my gas was pouring out cause the fuel lines rusted and now chances are I wont get an inspection sticker this coming year because my frame is rusted out

Filed May 27, 2015 · Brakes, Fuel system · 85,595 miles · MD

I've had to replace calipers, rotors, brake lines the have rusted, brakes hoses that have gone bad and this vehicle is well kept and inside. Low miles for a 2002 and yet all at once everything went bad including my fuel sensor for the gas guage.

Filed Dec 8, 2014 · Body, Brakes · 125,000 miles · OH

I had replaced antilock brake module last year and had brakes worked on this year and last and replaced brake pads. The rotors had been turned before, on a trip to my daughters my brakes started to go out. They were completely out by the time I reached her corner. I had to have all new brake lines and rotors and pads even though there were only 6,000 miles on the pads. I also had rustproofed the truck including the underbody and carriage when I bought it new in 2002. It's a rust bucket despite the extra protection. The antilock brake module was rusted. The brake lines were completely rusted through. And now the fuel pump is out and they fuel lines are rusted as well. What gets me is I paid so much extra for extra rust proofing. It should not have rusted through this bad at only 125000 miles. The antilock brake module is placed where the rust can get at it right under the chassis part unprotected. So much for safety. That went out at about 75000 miles but just got it replaced at 100000 miles or so. The brake lines and the fuel lines are a joke on this vehicle. I used to make and inspect and test them at a factory and these would have never passed inspection for corrosion test. But they weren't made there. The factory is closed. No union wages either, but we did good work not this garbage. It cost over $500 for module and it cost 2500 for the rest of brake job. And now the fuel lines and pump and filter will cost over $1000. Plus my truck body is rusting through on the rocker panels. I bought a silverado because they hold their value and are dependable. Now my vehicle is only worth about half of what it should be and I'm paying though the nose on top of it! We have a 98 chevy blazer with 195000 and no rust on the rocker panels and the brake lines are just now getting replaced. There was no extra rust protection on it either! When is gm going to be responsible?